Tekinoroji yekudhinda ye3D Inovandudza Kuumbwa kweRobhoti neJekiseni

Tekinoroji yekudhinda ye3D Inopa Simba muKugadzira Zvikamu zveRobhoti reServo zve Jekiseni Kuumba Machines

Pakati pemafungu epasi rose ekuvandudzwa kwemaindasitiri, marobhoti eservo, semidziyo mikuru yekugadzira otomatiki, inoona zvakananga kukwikwidzana kwemutsara wese wekugadzira kuburikidza nekunyatsorongeka, kushanda, uye kushanda zvakanaka kwezvikamu zvavo. Zvisinei, nzira dzechinyakare dzekugadzira zvikamu (dzakadai seCNC chaiyo yekugadzira uye kupinza mold) dzave dzichitarisana nematambudziko matatu makuru: kuoma mukuwana zvivakwa zvakaoma, mitengo yakakwira yekugadzira zvinhu zvidiki, uye kutenderera kwenguva refu kwekugadzirisa. Izvi zvinoita kuti zviome kusangana nezvinodiwa zviviri zvevatengi vepasi rose kune zvinodiwa nemunhu, kukurumidza kupindura pamusika, uye kugadzirisa mitengo. Zvichienderana neizvi, tekinoroji yekudhinda ye3D, ine mabhenefiti ayo akasiyana ekugadzira zvinhu zvakaiswa muzvikamu, kushanda pasina mold, uye kugadzirisa zvakanyanya, iri kuva chinhu chikuru chinotungamira mukugadzira zvikamu zverobhoti reservo zvemichina yekuumba majekiseni, ichichinja indasitiri kubva pakugadzira kuenda kune cheni yekupa.

I. Kuputsa Zvipingamupinyi zveMagadzirirwo: Kudhinda kwe3D Kunovhura Rusununguko rweChimiro cheZvikamu

Zvikamu zve servo Ruoko rweRobhotis yemichina yekuumba majekiseni (yakadai semagripper, majoini ekutumira, masiraidhi ekutungamira, uye mabraketi e sensor) inowanzoda kuenzana pakati pesimba rakareruka nerakakwirira. Uyezve, nekuda kwekushaikwa kwenzvimbo, zvimwe zvikamu zvinoda makomba emukati akaomarara, zvivakwa zvisina chinhu, kana magadzirirwo akasarudzika. Izvi zvinodiwa hazvigoneke kuita uchishandisa nzira dzekugadzira dzechinyakare, kana kuti zvinodhura zvakanyanya kugadzira mold. Tekinoroji yekudhinda ye3D, ichishandisa musimboti wekugadzira zvinhu zvekuwedzera, inogona kuisa zvakananga zvinhu jira nejira zvichibva pamamodeli edhijitari, ichiputsa zvachose miganhu yenzira ye "subtractive" yekugadzira yechinyakare uye kuita kuti "chimiro chitevere basa" zvikwanisike.

Semuenzaniso, tora ruoko rwegripper rweruoko rwerobhoti reservo. Magripper echinyakare eCNC anowanzo shandisa chimiro chakasimba kuti ave nechokwadi chekuti simba rayo rakasimba. Izvi hazvingogumiri pakurema kwakawedzerwa (kuwedzera mutoro pamota yeservo uye kuderedza kushanda kwayo), asiwo zvinoda kugadzirwa kwemota yakasiyana yehukuru hwakasiyana hwezvigadzirwa zvakaumbwa nejekiseni. Uchishandisa tekinoroji yekudhinda ye3D SLM (Selective Laser Melting), titanium alloy kana zvinhu zvine simba renylon zvinogona kushandiswa kugadzira chimiro chakareruka chine "grid hollow + localized reinforcement ribs." Izvi zvinoderedza huremu neanopfuura 40% zvichienzaniswa nezvikamu zvechinyakare zvakasimba, zvinoderedza mutoro wemota yeservo ne25%, uye zvinovandudza kumhanya kwekushanda ne15%. Uyezve, pasina chikonzero chekugadzira mold, kungochinja modhi yedhijitari kunobvumira magadzirirwo egripper akagadzirwa ane specifications dzakasiyana mukati memaawa makumi maviri nemana, zvichizadzisa zvakakwana zvinodiwa zvakasiyana-siyana, zvekutenga zvishoma zvevatengi vepasi rese.

Uyezve, kudhinda kwe3D kunotsigira "dhizaini yakabatanidzwa" nekubatanidza maumbirwo anowanzo da zvikamu zvakawanda (senge chigaro chebheyaringi pamwe nesensor mount) muchikamu chimwe chete chakadhindwa. Izvi zvinoderedza zvikanganiso zvekuunganidza (kurongeka kwekuunganidza kunogona kuvandudzwa kubva pa0.1mm yechinyakare kusvika mukati me0.05mm), zvinoderedza njodzi yekukundikana kunokonzerwa nekubatana kwakasununguka, uye zvinowedzera nguva iri pakati pekukundikana (MTBF) kweruoko rwerobhoti reservo ne30%.

II. Kugadzirisa Pfungwa dzeKugadzira: Kubva pa "Kugadzira Kwakawanda" kusvika pa "Kugadzira Panodiwa," Kuwana Kubudirira Kuviri muKuderedza Mitengo neKuvandudza Kushanda Kwayo

Kune vatengi vakawanda, kudzora mutengo wezvikamu uye kutenderera kwekutumira zvinhu ndizvo zvinhu zvakakosha pakusarudza kutenga. Pasi pemuenzaniso wekugadzira wekare, kugadzirisa zvinhu zvisiri zvemhando yepamusoro (senge magwara ekutungamira ane mafambiro akakosha kana maflange ekubatanidza akagadzirirwa mamodheru emuchina wekugadzira injection) kunoda maitiro emavhiki mana kusvika masere ekugadzira mold, kugadzira mold, kuyedza kugadzirwa, uye kugadzirwa kwakawanda. Mari yemold inogona kusvika makumi ezviuru zveyuan, zvichikonzera mitengo yakakwira yekugadzirwa kwezvikamu zvidiki. Tekinoroji yekudhinda ye3D, nekubvisa molds, yakagadzirisa zvizere pfungwa dzekugadzira zvikamu, ichiwana budiriro mbiri mukugadzirisa mitengo yekugadzirwa kwezvikamu zvidiki uye kupfupisa kutenderera kwekutumira.

1. Kugadzirisa Mari: "Kuchinja Kwemari Inoshanda" Mukugadzirwa Kwezvinhu Zvidiki

Semuenzaniso, tora magiya ekutumira erobhoti reservo (zvinhu: engineering plastic POM). Kana mutengi achida magiya makumi mashanu ane module isiri yemhando yepamusoro:

Muenzaniso wekare: Kugadzira chakuvhuvhu kunodhura mari inosvika 30,000 yuan, uye mari yekugadzira pachinhu chimwe nechimwe inosvika 200 yuan. Mari yose = 30,000 yuan + 50 × 200 = 40,000 yuan.

Tekinoroji yekudhinda ye3D (FDM): Hapana chiumbwa chinodiwa. Dhizaini yedhijitari yemhando inodhura anenge 500 yuan, uye mari yekudhinda pachidimbu chimwe nechimwe inenge 180 yuan. Mutengo wose = 500 + 50 × 180 = 9,500 yuan.

Izvi zvinoderedza zvakananga mitengo ne76%. Kubatsira kwemutengo wekudhinda kwe3D kunowedzera kuoneka nehukuru hudiki hwebatch (semuenzaniso, zvidimbu 10-20). (Kugadzira modhi yechinyakare kunosanganisira kugoverwa kwemutengo wemodhi wakakwira.) Kune zvikamu zvesimbi (senge servo motor connecting shafts), tekinoroji yekudhinda yeSLM 3D inoshandiswa. Kunyange zvazvo mutengo pachikamu chimwe nechimwe wakakwira zvishoma pane wekare weCNC machining (inenge 10%-15%), inobvisa danho rekugadzira modhi uye inowedzera kushandiswa kwezvinhu kubva pa60% mukugadzira kwechinyakare kusvika pamusoro pe95% (3D printing inoshandisa chete zvinhu zvinodiwa pakuumba, kubvisa marara). Iyi mukana wemutengo wese unoramba uchikwikwidzana kune zvidimbu zvidiki (pasi pezvidimbu 100), zvichiita kuti ive yakakodzera zvakanyanya kune maodha ekugadzira ekuyedza kana maodha ekuzadza nekukurumidza kubva kune vatengi vekunze.

2. Kukurumidza Kutumirwa: Nguva Yekupindura Kubva Pamasvondo Kuenda Pamazuva

Nguva dzekare dzekugadzira zvikamu dzinonyanya kuganhurirwa nekugadzirwa kwezvimedu (mavhiki 2-4) uye hurongwa hwekugadzira (mavhiki 1-2). Kunyangwe zvikamu zvakajairika zvinogona kunonoka kutumirwa nekuda kwekusakwana kwehuwandu hwezvinhu zvinotengeswa. Tekinoroji yekudhinda ye3D inoita kuti maitiro ekugadzira zvikamu zvive nyore kuita matanho matatu: digital modeling - kugadzirwa kwekudhinda - kugadziriswa mushure mekugadzirwa. Kubvisa kudiwa kwezvimedu nemidziyo yakaoma yekugadzirisa, nzira dzekutumira dzinogona kuderedzwa kusvika pachikamu chimwe muzvishanu kusvika pachikamu chimwe muzvitatu chenzira dzechinyakare.

Semuenzaniso, mutengi wekuEurope aikurumidza kutsiva "guide slide" (zvisingawanzo shandiswa) ruoko rwerobhoti reservo remuchina wekugadzira majekiseni waimiririra. Mutengesi wekare akataura nguva yekutumira yemavhiki mana. Zvisinei, vachishandisa tekinoroji yekudhinda ye3D, zvinotevera zvakazadzikiswa:

Kusimbiswa kwemhando yedhijitari: Zuva rimwe chete (madhirowa akapihwa nevatengi, uye mainjiniya akapedza kugadzirisa mhando mukati memaawa makumi maviri nemana);

Kugadzirwa kwekudhinda: mazuva maviri (tichishandisa tekinoroji yeSLA yekurapa mwenje, kudhinda zvikamu gumi panguva imwe chete);

Kugadziriswa mushure mekukwesha (kupukuta, kugadzirisa nemazvo): Zuva rimwe chete;

Nguva yekupedzisira yekutumira: mazuva mana, kudzikiswa kwe87.5% zvichienzaniswa nenzira dzechinyakare. Izvi zvakabatsira mutengi kudzivirira nguva yekushanda kwemutsetse wekugadzira uye zvakavandudza zvakanyanya kugutsikana kwevatengi.

III. Kusimbisa Kusimba kweKutengesa: Kudhinda kwe3D Kunosimudzira Kuitwa kwe "Kugadzirwa Kwakapararira"

Maketani ekutengesa evatengi vepasi rese vanowanzosangana nematambudziko akadai sekutenderera kwenguva refu kwekutakura zvinhu, mitengo yakakwira, uye njodzi dzezvematongerwo enyika. Zvikamu zvechinyakare zvinofanirwa kutumirwa zvakawanda kubva kunzvimbo dzekugadzira kuenda kunyika dzevatengi, izvo zvisingangogumiri pa15%-20% yemari yekutakura zvinhu asiwo zvinokonzereswa nezvinhu zvakaita sekuzara kwechiteshi uye kuchinja kwemitemo yekutengeserana, zvichikonzera kusagadzikana kwekutumira. Tekinoroji yekudhinda ye3D, inotsigira modhi yekugadzira yakapararira inosanganisa "kutamiswa kwemafaira edhijitari + kudhinda kwemuno," inopa mhinduro itsva yekugadzirisa matambudziko aya.

Zvikuru sei, vatengi havachadi kutenga zvikamu zvemuviri. Pane kudaro, vanongowana mafaira edhijitari anodhindwa e3D kubva kwatiri uye vanoagadzira zvakananga kunzvimbo yedu yekudhinda ye3D munyika yavo (kana nzvimbo yedu yekudhinda yakatenderwa). Izvi zvinobvumira "kugadzirwa panguva chaiyo uye kuendesa kwenzvimbo":

Mari yekufambisa zvinhu: Yakaderedzwa kubva pa15%-20% kusvika pazero (inoda kutamiswa kwemafaira edhijitari chete);

Nguva yekutumira: Yakaderedzwa kubva pamavhiki maviri kusvika mana ekutumira zvinhu kumiganhu yenyika kusvika pamazuva 1-3 ekugadzira zvinhu munzvimbo iyoyo;

Kumanikidzwa kwezvinhu zviri mudura: Vatengi havachafaniri kuunganidza zvikamu zvakawanda; vanogona "kudhinda zvichienderana nezvinodiwa" zvichienderana nezvinodiwa chaizvo, zvichideredza mari inosungirwa (mari yezvinhu zvinogona kuderedzwa neinopfuura 60%). Semuenzaniso, mushure mekunge tapa mutengi weSoutheast Asia mhinduro yedhijitari yekudhinda ye3D ye "servo robot arm sensor bracket," mutengi, kuburikidza nefekitori yekudhinda ye3D yemuno, akawana kugadzirwa nekutumira mukati memazuva maviri mushure mekusimbiswa kweodha. Izvi zvakavandudza kushanda kwekutumira ne80% zvichienzaniswa nemamodeli echinyakare ekutengesa emarudzi akawanda. Izvi zvakadzivirirawo mitengo yakakwira muSoutheast Asia (mitero yetsika yekupinza zvinhu pazvikamu inenge 10%-15%) uye njodzi yekuzara kwechiteshi, zvichiwedzera zvakanyanya kugadzikana kwecheni yekugovera.

IV. Chidzidzo Chinoshanda: Maitiro Ekuti Zvikamu Zvakadhindwa zve3D Zvinosimudzira Sei Kukwikwidzana Kwemarobhoti eServo Pamusika

Mutengesi wepasi rose wezvishandiso zvekuumba majekiseni (zvikurukuru aishandira misika yeEurope neSouth America) akatarisana nematambudziko maviri makuru: Chekutanga, vatengesi vekare vakatambura nekukasika kupindura zvinodiwa nevatengi vakawanda zvemarobhoti eservo akagadzirwa (semuenzaniso, magripper asina guruva ezvigadzirwa zvekuumba majekiseni ekurapa uye majoini ekutumira majekiseni anodzivirira kupisa kwakanyanya ezvikamu zvemotokari); chechipiri, mutengo wakakwira wemayuniti madiki-batch wakaita kuti mitengo yavo isakwikwidzane mumusika wedunhu.

Mushure mekushanda pamwe chete nesu kuti tiunze mhinduro yezvikamu zvakadhindwa mu3D, kuvandudzwa kwakaitwa kwaive seizvi:

Kukurumidza Kupindura Kwekugadzirisa: Kune vatengi vezvekurapa vanoda magripper asina guruva, nguva yekutumira yakaderedzwa kubva pamavhiki mana ekare kusvika pamazuva matatu, zvichiwedzera huwandu hwevatengi hwekuchinja maodha ne40%;

Kudzora Mutengo: Avhareji yemutengo wezvikamu zvakagadzirwa zvakagadzirwa zvemabhechi madiki (kusvika ku50 zvidimbu) yakaderedzwa ne65%, zvichiita kuti vakwanise kupa 15%-20% pasi pevakwikwidzi vari mumusika weSouth America uye kuwedzera mugove wavo wemusika ne25%;

Kushanda Kwechigadzirwa: Tichishandisa kudhinda kwe3D, jira rekuparadzira rinodzivirirwa nekupisa kwakanyanya (zvinhu: PEKK) rine mwero wekudzivirira kupisa wakawedzera kubva pa120°C kusvika 260°C yechinyakare, zvichiita kuti rikwanise kushandiswa mukugadzira majekiseni ekugadzira mapurasitiki (senge kugadzira mapurasitiki einjiniya ABS nePC), zvichiwedzera mwero wekushandiswa kwechigadzirwa ne50%.

Nyaya iyi inoratidza kuti tekinoroji yekudhinda ye3D haisiriyo chete nzira itsva yekugadzira zvinhu chete asiwo chishandiso chakakosha kune vatengi vekunze kwenyika kuti vawedzere kukwikwidzana kwavo pamusika uye kugadzirisa nzira dzavo dzekutengesa.

V. Kubatanidzwa Kwakadzika kwe3D Printing and Injection Molding Machine Servo Robot Parts Manufacturing

Nekufambira mberi kuri kuramba kuripo kwetekinoroji yezvinhu zvekudhinda zve3D (senge hupfu hwesimbi hwakasimba uye mapurasitiki einjiniya asingapfeki) uye kunyatsogadzirwa kwemidziyo, kushandiswa kwekudhinda kwe3D mukugadzira muchina wekugadzira jekiseni reservo robhoti zvikamu zvichawedzera kudzika mune ramangwana:
Kubudirira Kwezvinhu: Tekinoroji itsva yekudhinda ye3D yakagadzirwa neceramic ichaita kuti pave nekugadzirwa kwezvikamu zvine "kuramba kupisa kwakanyanya uye kuomarara kwakanyanya," zvakakodzera mamiriro ekuumba majekiseni akagadzirwa nemazvo (senge kuumba majekiseni ezvikamu zvema microelectronic);
Kugadzirwa Kwakangwara: Masisitimu ekudhinda e3D akabatanidzwa netekinoroji yeAI anogona kugadzirisa otomatiki dhizaini yezvikamu (senge kugadzirisa kugoverwa kwembabvu zvichibva pakuongorora kushushikana), kuwedzera kuvandudza mashandiro echigadzirwa uye mashandisirwo ezvinhu;
Kugadziriswa Kwedhijitari Kwakazara: Kutungamirirwa kwedhijitari kwemaitiro ese kubva "kune zvinodiwa nevatengi - kutevedzera kwedhijitari - kudhinda kwe3D - kuongororwa kwemhando yepamusoro - kuendesa" kuchaita kuti "kutevedzwa, kugadziriswa, uye kudzokororwa" mukugadzira zvikamu, zvichipa vatengi vepasi rose mabasa ekutengesa akasimba uye anoshanda.

Mhedziso: Kutora Mikana ye3D Printing yekukunda muGlobal Injection Molding Automation Market

Sezvo indasitiri yemarobhoti emuchina wekugadzira majekiseni ekushandisa jekiseni iri kuvandudza nzira yayo yekushanda nemazvo, kuchinjika kwakanyanya, uye kushanda zvakanaka kwemutengo, tekinoroji yekudhinda ye3D haisisiri kungori hunyanzvi hwekusarudza asi chombo chakakosha chemakwikwi. Kune vatengi vakawanda, kusarudza mubatsiri ane hunyanzvi hwekugadzira zvikamu zve3D zvakadhindwa zvinoreva nguva pfupi yekutungamira, mitengo yakaderera yekugadzirisa, cheni yekugovera inochinjika, uye mhinduro dzezvigadzirwa dzinokwikwidzana.

Nemakore anopfuura gumi eruzivo mubasa rekushandisa marobhoti ekugadzira majekiseni, ZHIYI yakagadzira nzvimbo yekugadzira zvikamu zvekudhinda zve3D inovhara nzira dzakasiyana-siyana dzetekinoroji, kusanganisira FDM/SLA/SLM. Nzvimbo iyi inopa mabasa akazara, kubva pakugadzirisa mamodheru edhijitari uye kusarudzwa kwezvinhu kusvika pakugadzirwa kwakawanda. Inotsigira kugadzirisa uye kutengesa zvikamu muzvinhu zvakasiyana-siyana, kusanganisira simbi (titanium alloys, simbi isingasvibi, uye aruminiyamu alloys) uye mapurasitiki einjiniya (PA12, PEKK, uye POM). Kunyangwe uchida zvikamu zvidiki zvakagadzirwa zvisina kujairika kana kuti uchida kuvandudza kushanda kwecheni yako yekugovera iripo, tinogona kukupa mhinduro dzakakodzera dzekudhinda dze3D uye kushanda pamwe chete kuvhura makungwa matsva ebhuruu mumusika wepasi rose wekugadzira otomatiki wejekiseni.

#Robot Arm#Mechanical Arm#Robot Industrial#Cnc Robot Arm#Robot For Jekiseni Molding Machines#Cnc Robot#Robot Machine Robot#Robot Robot Automation