Kushandiswa kwemarobhoti eservo ane axis mashanu mukugadzira majekiseni e lens e optical

Kushandiswa kweFive-Axis Servo Robots muOptical Lens Injection Molding

1. Zvinodiwa zveMaitiro Ekutanga uye Matambudziko Ehunyanzvi eOptical Lens Injection Moulding

2. Kuchinjika Kwehunyanzvi Kwemarobhoti Eservo Ane Axis Mashanu: Kufananidza Kwakazara Kubva Pakunyatsojeka Kuenda Pakuchinjika

3. Maitiro Akakosha Ekushandisa: Mhinduro Dzakangwara Dzinofukidza Maitiro Ese Ekugadzira Jekiseni

4. Mabhenefiti ehuwandu: Kuziva kukosha kweDual kwekuvandudza kwakarurama uye kugadzirisa mitengo

5. Mafambiro Ekushanduka Kwetekinoroji Pasi Rose: Nzira Dzekushandisa Remangwana reMarobhoti Eservo Ane Akisi Mashanu

I. Zvinodiwa zveMaitiro Ekutanga uye Matambudziko Ehunyanzvi eOptical Lens Injection Moulding

Sechikamu chikuru chemasisitimu ekuona akarurama, maitiro ekugadzira majekiseni ema lenzi ekuona anoisa zvinodiwa zvakanyanya pamidziyo. Chekutanga, kutonga kwakarurama kwe micron-level kwakakosha. Kugadzira majekiseni akarurama kunoda kuti zvikanganiso zvehukuru zvidzorwe mukati me ± 0.01mm kusvika ± 0.05mm, nepo zvigadzirwa zvepamusoro zvakaita se freeform lenzi zvinoda kunyatsojeka kwechimiro chepamusoro che sub-micron-level. Chechipiri, kuchena kwakanyanya kunodiwa. Kuvapo kwetsvina yakakura kupfuura 0.3μm pamusoro pe lenzi kunokanganisa zvakananga mashandiro e optical, zvichida zvinodiwa zvakasimba zvekushanda pasina guruva panguva yekubata. Uyezve, kuoma kwemaitiro ekugadzira nekuda kwezvinhu zvekushandisa (zvakadai sekudzora mwero wakaderera we shrinkage yezvinhu zve optical sePC neMR-8), kudiwa kwe synchronization mukugadzirwa kwe multi-cavity mold, uye kuvimbiswa kwekugara kwenguva refu mukugadzirwa kwehuwandu hwezvinhu zvose zvinoumba matambudziko makuru e tekinoroji ye optical lenzi injection molding. Basa remaoko retsika kana rusununguko rwakaderera. maoko erobhoti vanowanzosangana nematambudziko akadai sekusanyatsojeka, kushanda zvakanaka, kana njodzi dzekusvibiswa pakugadzirisa matambudziko aya.

II. Kuchinjika Kwehunyanzvi Kwemarobhoti Eservo Ane Axis Mashanu: Kufananidza Kwakazara Kubva Pakunyatsojeka Kuenda Pakuchinjika

Marobhoti eservo ane axis shanu anowana mukana wakadzama wekugadzirisa majekiseni e optical injection kuburikidza nehunyanzvi hwekugadzira tekinoroji:
* Kuisa magadzirirwo akanyatsojeka: Uchishandisa dhizaini yedhiraivha yakabatanidzwa uye yekudzora uye servo motor drive, kugona kudzokororwa kwekuisa magadzirirwo kunogona kusvika ±0.05mm, nemamwe mamodheru epamusoro anotopfuura ±0.02mm, zvichinyatsoenderana nezvinodiwa nemagadzirirwo akanyatsojeka ema lenses e optical.
* Kubatana kwemafambiro akawanda: Chimiro cheA/C chinotenderera chakasununguka che360°+180° chinoita kuti zvikamu zvishande zvakanaka pamakona akaomarara mukati memold, kunyanya zvakakodzera kubata maumbirwo asina kurongeka emalenzi epamusoro akasununguka. Modularization uye Stability: Chimiro chekubatanidza chemhando yekadhi chinoderedza mitsara yezviratidzo ne60%, uye dhizaini yebhasi reDC inovandudza kugona kwekuwandisa. Pamwe chete nedziviriro yeIP54, inogona kushanda zvakadzikama mumakamuri akachena nenzvimbo dzine hunyoro.

Mhinduro Yekukurumidza: Nguva yekukurumidza yekubvisa muchimiro yakaderera semasekonzi 1.3, uye nguva yekutenderera isina chinhu inodzorwa mukati memasekonzi 5.2 ~ 6.3, zvichideredza zvakanyanya kutenderera kwekuumba. Hunhu uhwu hwehunyanzvi hunobvumira robhoti reservo rine axis mashanu kusangana nezvinodiwa zvikuru zveunyanzvi hwakanyanya, kugadzikana kwakanyanya, uye kuchena kwakanyanya mukugadzira majekiseni e optical.

III. Maitiro Akakosha Ekushandisa: Mhinduro Dzakangwara Dzinofukidza Maitiro Ese Ekugadzira Jekiseni

Mukuita kwese kwekugadzira majekiseni e lens, robhoti re servo rine axis mashanu rakawana kushanda kwakadzama muzvikamu zvakasiyana-siyana: Kutora neKutamisa Zvakakwana: Kune ma mold ane maplate maviri, ma plate matatu, uye ma hot runner molds, makapu ekusveta akagadzirwa uye zvishandiso zvekugadzirisa zvinobvumira kubviswa kwema lens apera uye zvinhu zve sprue panguva imwe chete, kudzivirira kukwenya nekusvibiswa kunokonzerwa nekubata nemaoko, nehuwandu hwekubudirira kwekubvisa chikamu hunopfuura 99.9%. Kubatanidzwa kweInspection Online: Yakashongedzerwa nesystem yekuongorora kuona, inoita micron-level yekuona kutsauka kwehukuru hwe lens uye zvikanganiso zvepadenga munguva chaiyo mushure mekutora chikamu. Zvigadzirwa zvisina kunaka zvinogadziriswa pakarepo, zvichivandudza kushanda kwekuongorora ne40% zvichienzaniswa nekutarisa kwekare kusiri online.

Kubatanidzwa Kwekugadzirisa Kwechipiri: Kuburikidza nekufamba kwakabatana kwe-multi-axis, malenzi akaumbwa nejekiseni anoendeswa kune mamwe maitiro akadai se nano-vacuum coating uye kuomesa. Kukanganisa kwekuisa zvinhu kunodzorwa mukati me ±1μm, zvichiita kuti kugadziriswa kwechipiri kuve kwakarurama.

Kugadziriswa Kwekuchinja Kwekugadzirwa Kunochinjika: Mapurogiramu masere akavakirwa mukati anotsigira kuchinja kwekugadzirwa kwemamodheru akasiyana emalenzi mukati memaminitsi mashanu, achienderana nezvinodiwa zvakasiyana-siyana zvekugadzira kubva kumalenzi egirazi kusvika kumaotomatiki emotokari.

IV. Mabhenefiti ehuwandu: Kuwana Kukosha Kuviri kweKuvandudzwa kweKunyatsorongeka uye Kugadzirisa Mari

Kushandiswa kwe marobhoti eservo ane axis shanu kunounza mabhenefiti makuru mukugadzirwa kwemalenzi emaziso: Kuvandudzwa kweMugove weChigadzirwa: Nekuderedza kukanganisa kwevanhu uye njodzi dzekusvibiswa, mwero wekukanganisika kwemalenzi waderera kubva pa3% ~ 5% mukugadzirwa kwechinyakare kusvika pasi pe0.5%, nemamwe makambani achiwana kudzora kwemhando yepamusoro kwe0.1%. Kubudirira muKugadzira: Muchina mumwe chete unogona kuwedzera kugona kwawo ne10% ~ 30%. Pamwe chete nekugona kushanda kwemaawa makumi maviri nemana, kugona kwekugadzira kwezuva nezuva kunogona kudarika malenzi zviuru makumi maviri nerimwe, zvichipfuura mitsetse yekugadzira yemaoko yechinyakare.

Mari Yose Yakaderedzwa: Kuvimba nevashandi kunoderedzwa ne70%, mari yekugadzirisa inoderedzwa ne40%, uye kuburikidza nekushandiswa kwezvinhu zvakanaka (marara akaderedzwa), avhareji yemari yekugadzira lenzi imwe neimwe inoderedzwa ne15% ~ 20%. Kupfupika Kwekutumira: Kubatanidza kumanikidzwa kwemuchina wekuumba ne process automation kunopfupisa avhareji yemuchina wekuunza zvigadzirwa ne25%, zvichiwedzera kugona kwekambani kupindura nekukurumidza kuzvinodiwa pamusika. Mabhenefiti aya akasimbiswa nemakambani akawanda ekugadzira optical pasi rese, zvichiva mukana mukuru wekukwikwidzana mukugadzirwa kwema lenzi emhando yepamusoro.

V. Mafambiro Ekushanduka-shanduka Kwetekinoroji Pasi Rose: Mashandisirwo Emangwana Emarobhoti Eservo Ane Akisi Mashanu

Sezvo kugadzirwa kwemaziso kuchichinja kuita kugadzirwa kwakanyatsojeka, kwehungwaru, uye kwegirini, marobhoti eservo ane axis shanu ari kuratidza maitiro matatu makuru ekuvandudza:

**Kubudirira muMiganhu Yekunyatsoongorora:** Kubatanidza tekinoroji yemhepo ine mabheyaringi uye masisitimu ekuona nanoscale, nzvimbo yemberi yekunyatsoongorora ±0.005mm ichawanikwa, ichizadzisa zvinodiwa neminda yepamusoro-soro yakadai sekuona kure kwemhepo uye magirazi ekurapa.

**Kuwedzera Kubatanidzwa Kwehungwaru:** Kuburikidza nekutungamira kwekuona kweAI uye tekinoroji yedhijitari, kuzivikanwa kwechimiro chebasa rinozvimirira, kuronga nzira inochinja-chinja, uye kutarisa mamiriro emutsetse wekugadzira kuchaitwa panguva chaiyo, zvichideredza kupindira nemaoko.

**Kugadziriswa Kwekugadzira Zvinhu Zvisina Kusviba:** Kugadzirisa kushandiswa kwesimba remagetsi mudhiraivha uye kusanganisa tekinoroji yekubvisa simba remagetsi inochengetedza simba kunoderedza kushandiswa kwesimba remagetsi ne30%, zvichizadzisa zvinodiwa neindasitiri yepasi rose yemagetsi kuti igadzire magetsi asingashandise kabhoni yakawanda.

**Kuenderana Kwemamiriro Epasi Pose:** Kutsigira ma interface anozivikanwa pasi rose akadai seEuromap12/67, kuchichinja kuti Jekiseni Kuumba Machine uye marongero emitsara yekugadzira munzvimbo dzakasiyana, uye kubatsira makambani kuwana marongero ekugadzira epasi rose. Kubva kumitsara yekugadzira lenzi yepamusoro yeZeiss muGermany kusvika kumabhesi ekugadzira zvikamu zve optical muSoutheast Asia, marobhoti eservo ane axis mashanu ari kutungamira kuvandudzwa kwemhando yepamusoro uye shanduko dzekushanda zvakanaka muindasitiri yepasi rose ye optical injection molding nerubatsiro rwawo rwetekinoroji rusingatsiviwi.

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