Kushandiswa kweThree-Axis Servo Robots muIndasitiri yeNew Energy Photovoltaic

Kushandiswa kweThree-Axis Servo Robots muIndasitiri yeNew Energy Photovoltaic

Zvichienderana nekuchinja kwesimba repasi rose nekukurumidza, indasitiri yemagetsi ezuva iri kukura neavhareji yekukura kwegore negore kwemanhamba maviri. Mishumo yeindasitiri inoratidza kuti saizi yemusika wepasi rose wemagetsi ezuva anoshandiswa nemagetsi ezuva yakasvika mabhiriyoni manomwe nehafu emadhora muna 2023 uye inofungidzirwa kuti ichapfuura mabhiriyoni gumi nemasere emadhora panosvika gore ra2030. Kumashure kwekukura uku kukuru ndiko kuri kuenderera mberi neindasitiri yekugadzira magetsi ezuva iri kutsvaga kwakasimba, kushanda zvakanaka, uye kugadzikana. Marobhoti eservo ane tambo nhatu, nerubatsiro rwayo rwetekinoroji rwakasiyana, yava kuva michina mikuru ye otomatiki inobatanidza cheni yese yeindasitiri ye photovoltaic.

Kunyatsojeka uye Kushanda Nesimba: Zvinodiwa Zvikuru zveIndasitiri yePhotovoltaic yeMarobhoti

Maitiro ekugadzira zvigadzirwa zve photovoltaic anotangira pakugadzirisa zvinhu zvesilicon, kugadzira maseru, kurongedza mamodule kusvika pakushanda kwemagetsi nekuchengetedza. Danho rega rega rinoda michina ye automation zvakanyanya. Ukobvu hwe silicon wafer hwaderera kubva pa 160μm yechinyakare kusvika pasi pe 100μm; chinhu ichi chakatetepa sepepa chinokuvadzwa zviri nyore kunyangwe nemapundu madiki. Kuwedzera kwe 0.1% mukushanda kwemasero kunoda kudzora micron-level mukugadzirwa. Kuenderana kwe kurongedza mamodule kunosarudza zvakananga kugadzikana kwekugadzira magetsi kwemagetsi mukati memakore ayo makumi maviri nemashanu ehupenyu.

Marobhoti eservo ane axis matatu, kuburikidza nekuenderana kwakanyatsojeka muhukuru hweX, Y, uye Z uye kudzora kweservo system, anosangana zvakakwana nezvinodiwa izvi. Zvichienzaniswa nemidziyo yechinyakare inofambiswa nemhepo kana kuti inofambiswa nestepper, kugona kwavo kudzokororwa kunosvika ±0.02mm, nenguva shoma yekutorwa kwemasekondi 1.4 chete. Kunyange zvazvo vachikwanisa kushanda nekukurumidza, vanodzora mwero wekuputsika kwekubata silicon wafer kusvika pasi pe0.03%, yakaderera zvikuru pane 1.2% yekushanda nemaoko. Iyi mukana we "high precision + high speed" unoita kuti vave chikamu chikuru chemitsetse yekugadzira otomatiki ye photovoltaic.

Kupinda Kwakazara Kwemaitiro: Maitikiro Matatu Ekushandisa Marobhoti EServo Ane Makirabhu Matatu

1. Kugadzira Silicon Wafer: Kudzivirira Kwakarurama Kubva kuSilicon Rods kuenda kuWafers

Mukugadzirwa kwesilicon wafer, kubva pakucheka silicon ingot nepolycrystalline kusvika pakucheka silicon rod nemonocrystalline, uye kusvika pakugadzirisa zvinhu zvakaita sekuchenesa nekugadzira magadzirirwo, marobhoti eservo ane axis matatu anoita basa rakakosha mukufambisa zvinhu. Uchishandisa sisitimu yePLC-controlled stepper motor drive, iyo Bhodhi reRobhoti Chinja zvakanaka munzvimbo ine mativi matatu. Kana ikasanganiswa nechinhu chinokwevera vacuum cup chakagadzirirwa iwe, inogona kubata zvinyoro nyoro mawafer esilicon ane maitiro akasiyana.

Mumutsara wekugadzira silicon wafer yakatetepa yeFirst Solar muUS, robhoti reservo rine mativi matatu rinoshanda pamwe chete nemidziyo yekucheka nelaser kuti riwane kutamiswa nekusarudzwa kwema silicon wafers mushure mekucheka. Izvi zvinovandudza kushanda zvakanaka kwemaitiro aya ne40% uye zvinoderedza mwero wekupwanya kwe silicon wafers ne65%. Kushanda pamwe chete uku kunoshanda zvikuru hakungodzikisi matanho epakati chete asiwo kunoderedza njodzi yekusvibiswa kuburikidza nemaitiro asina kubatwa zvachose, zvichiisa hwaro hwakasimba hwekugadzirwa kwemasero anotevera.

2. Kugadzira Masero: Kushanda Kwema Micron-Level Kunoita Kuti Kushandura Kushande Zvakanaka

Kugadzirwa kwemasero ndiwo musimboti wekugadzirwa kwemagetsi ezuva nezuva. Kunyanya nekushandiswa kwakapararira kwetekinoroji dzemasero dzinoshanda zvakanyanya dzakadai seHJT neTOPCon, zvinodiwa zvakanyanya zvinoiswa pamatanho ekuita otomatiki emabasa akadai sekudhinda kweelectrode, kuputira, uye kushandisa laser doping. marobhoti eservo ane mativi matatu mukuita uku inonyanya kuratidzwa mukushanda kwakanyatsojeka kwedhoki uye kubatana kwema parameter pakati pemidziyo yekugadzira.

Munzira yekupenda PECVD yemasero eHJT ine plate-type, robhoti rinofanira kutakura silicon wafer nemazvo kuenda nayo mukamuri rekupenda. Kukanganisa kwayo pakuisa zvinhu kunokanganisa zvakananga kufanana kwechikamu chefirimu. Mumhinduro yemugadziri wemidziyo yekuEurope, robhoti yeservo ine mativi matatu, kuburikidza nekutaurirana kwenguva chaiyo nehurongwa hukuru hwekudzora michina, inodzora kurongeka kwekuisa silicon wafer mukati me ±0.05mm, zvichibatsira kugadzirwa kwemasero eHJT kuwana avhareji yekushanda kwekushandura kunodarika 25%. Munzira yekudhinda electrode, robhoti, pamwe chete nehurongwa hwekuona, inogonesa kutenderedza nekukurumidza uye kuisa masero panzvimbo, zvichiwedzera kugona kwekudhinda ne30%.

3. Kugadzira Module uye Kushanda & Kugadzirisa Chiteshi cheMagetsi: Kupa Simba reHupenyu Hwakazara

Mukuita kwekurongedza mamodule, robhoti reservo rine mativi matatu ndiro rinoita basa rekuunganidza otomatiki zvinhu zvakaita segirazi remagetsi, firimu reEVA, tambo dzemaseru, uye masheti ekumashure, pamwe nekubatanidza nekunamira mafuremu. Kugona kwayo kushandira pamwe kwemazinga akasiyana-siyana kunogona kuenderana nezvinodiwa zvekugadzira mamodule ehukuru hwakasiyana, kubva kumamodule e166mm akajairwa kusvika kumamodule e210mm akakura kwazvo, zvichingoda kugadziriswa kwepurogiramu chete kuti ikurumidze kuchinja, zvichideredza zvakanyanya mari yekuchinja mutsetse wekugadzira.

Mubasa rekushanda nekugadzirisa nzvimbo dzemagetsi, marobhoti ekuchenesa nekuongorora ane masisitimu eservo ane mativi matatu ari kutsiva mabasa emaoko zvishoma nezvishoma. Ruoko rweRobotics inogona kufamba-famba zvinyoro-nyoro pamagetsi emagetsi, ichishanda nepfuti dzemvura dzine simba rakawanda kana mabhurashi ekuchenesa mamodule, ukuwo ichiongorora zvikanganiso zvenzvimbo dzinopisa kuburikidza nemamodule ekuona ekupedzisira. Data rinoratidza kuti masisitimu ekuchenesa otomatiki anogona kuwedzera kugadzirwa kwemagetsi emagetsi emagetsi ne5%-8%, ukuwo achideredza mari yekugadzirisa ne42% zvichienzaniswa nekuchenesa nemaoko. Mukushandiswa kwemagetsi emagetsi emagetsi eSudair ane simba re600MW muSaudi Arabia, kushandiswa kwemaoko erobhoti akadaro kwakaderedza kurasikirwa kwemagetsi emagetsi emagetsi egore negore emagetsi emagetsi ne37%.

Kubatanidzwa Kwetekinoroji: Kutungamira Kweramangwana KwemaRobhoti Emagetsi Ezuva Nezuva

Sezvo indasitiri ye photovoltaic ichichinja kuenda ku "kushanda zvakanaka, mawafer akatetepa, uye hungwaru," maoko e servo robotic ane axis matatu ari kuchinja munzira nhatu: Chekutanga, kubatanidza ne tekinoroji yedhijitari twin kuti ivandudze nzira dzekufamba kuburikidza ne virtual simulation, kuderedza nguva yekugadzirisa michina ne50%; chechipiri, kubatanidza masisitimu ekuona eAI kuti awane kuona uye kupatsanura zvikanganiso zve silicon wafer surface, kuvandudza kugona kwemaitiro; uye chechitatu, kugadzira mamodheru ane simba rekudzivirira mamiriro ekunze kuti aenderane nezvinodiwa zvemagetsi munzvimbo dzakanyanya dzakadai semarenje nenzvimbo dzakatetepa, nekupisa kwekushanda kwakawedzerwa kusvika -40℃ kusvika 85℃.

Sangano reInternational Electrotechnical Commission (IEC) riri kugadzira nzira yekutaurirana ye photovoltaic automation iyo ichawedzera kukurudzira kubatana pakati pemarobhoti eservo ane mativi matatu uye masisitimu ekugadzira photovoltaic. Mune ramangwana, michina iyi inoshanda otomatiki haizongove chete mayuniti ekuita, asi ichavewo ma node makuru mukushandurwa kwedhijitari kweindasitiri ye photovoltaic, ichipa rutsigiro rwakasimba kune zvinangwa zvepasi rose zvesimba rakachena.

Robhoti Rimwe Chete#Basa Rarobhoti Robhoti#Servo Motor Robo#Four Axis Robot#Servo Standard#Robot M#Robot reIndasitiri

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