Kuenzanisa Nzira Dzakasiyana Dzekutyaira dzeMarobhoti EServo Akabatana Nematatu

Kuenzanisa Nzira Dzakasiyana Dzekutyaira dzeMarobhoti EServo Akabatana Nematatu

Mukati mepasi rose rekuvandudzwa kwezvishandiso zvemagetsi mukugadzira, marobhoti eservo ane tambo nhatu zvave zvishandiso zvikuru mumaindasitiri akadai sekugadzira zvemagetsi, kugadzira zvikamu zvemotokari, uye kurongedza chikafu. Kusarudza nzira chaiyo yekufambisa kunosarudza zvakananga kushanda zvakanaka kwemuchina, mari yekugadzirisa, uye kudzoka kwemari inodyarwa—kusarudza zvisiri izvo kunogona kutungamira mukusakwanisa kugadzira zvakakwana, kugadziriswa kakawanda, kana kutotsiva michina nguva isati yakwana.

I. Sei nzira yekutyaira iri iyo nzira huru yekusarudza marobhoti eservo ane mativi matatu?

Sisitimu yekutyaira yerobhoti reservo rine mativi matatu yakafanana ne "moyo wayo une simba," ine basa rekushandura simba rekinetic remota yeservo kuita kufamba kwakanyatsorongeka kana kutenderera. Kushanda kwayo kunokanganisa zvakananga zvinhu zvitatu zvakakosha zvekutenga:

Mari Inoshandiswa Pakutenga: Mari iri pakati pemari yekutanga kutenga nemutengo wekugadzirisa unotevera. Semuenzaniso, kunyange hazvo dzimwe nzira dzekutyaira dzingave nemutengo wakaderera wekutenga pakutanga, mutengo wekutsiva zvikamu zvinosakara gore rega rega unogona kupetwa kaviri.

Kuchinjika Mukugadzirwa: Ingave ichikwanisa kusangana nezvinodiwa zveindasitiri, zvakaita sezvinodiwa ne±0.01mm pakunyatsogadzirwa kwemagetsi, kana kuti zvinodiwa neindasitiri yemotokari zvekutakura zvinhu zvinodarika 50kg.

Kuchinjika Pasirose: Midziyo inotengeswa kunze kwenyika inofanirwa kuzadzisa zvinodiwa nemusika wakatarwa, zvakaita sekushandiswa kwesimba uye kurambidzwa kweruzha mumisika yeEurope neAmerica, uye zvinodiwa zvekushivirira mamiriro ekunze ekupisa kwakanyanya uye hunyoro mumisika yeSoutheast Asia.

Data kubva kuInternational Federation of Robotics (IFR) muna 2024 rinoratidza kuti mwero wekusashanda kwemidziyo nekuda kwekusarudza zvisina kunaka kwekutyaira wakasvika 12%, uye vanopfuura 60% yezviitiko izvi zvakakonzerwa nekukanganisa kwekuenderana kwemidziyo nevatengi vakawanda. Saka, kuenzanisa kwakazara kwemusiyano wenzira dzekutyaira kwakakosha.

II. Kuenzanisa Kwakadzama kweMainstream Drive Methods yeThree-Axis Servo Robots

Parizvino, mumusika wepasi rose, electric drive ndiyo nzira huru yekutyaira marobhoti eservo ane mativi matatu (anopfuura 85%), achiwedzerwa nenhamba diki yemadhiraivha ehydraulic/pneumatic ekushandisa zvakakosha. Mumadhiraivha emagetsi, zvivakwa zvitatu zvinonyanya kuratidzwa zve transmission zvinosanganisira bhora screws, synchronous belts, uye rack and pinion gears. Misiyano yavo chaiyo ndeiyi inotevera:

(I) Kuenzanisa kweCore Drive Method Technical Parameters

(II) Kuongororwa Kwezvakanakira Nezvakaipa zveDrive Method Yega Yega

1. Ball Screw Drive: "Mhinduro Yakanakisisa" yeZviitiko Zvakanyatsorongeka

Zvikuruu zvebhora zvinofambisa simba kuburikidza nekutenderera kwemabhora esimbi, zvichishandura kufamba kwekutenderera kwemota yeservo kuita kufamba kwakatwasuka. Iyi ndiyo mhinduro inofarirwa nemarobhoti eservo ane mativi matatu akanyatsogadzirwa. Chinhu chikuru chayo chiri mukudzokera kwayo kudiki (

Zvisinei, vatengi vanofanira kuziva zvikanganiso zvayo: Masikuruu akareba kupfuura mamita maviri anogona kudonha nekuda kwehuremu hwawo, zvichida mamwe mashandiro ekutsigira uye mitengo inowedzera; uye kumhanya kwakanyanya kunoganhurirwa nekumhanya kwakakosha kwesikuruu (kazhinji isingapfuure 2m/s), zvichiita kuti isakodzere kushandiswa panguva yekumhanya kwakanyanya. Uyezve, nzvimbo dzine guruva dzinokurumidzisa kupera kwesimbi, zvichiita kuti pave nemidziyo yekubatsira yakaita semavhavha ekudzivirira.

2. Synchronous Belt Drive: Chishandiso Chinoshanda Nemari Yakawanda Chekushanda Nekukurumidza, Zvishoma Nezvishoma

Madhiraivha ebhandi anowirirana anoshandisa bhandi resimbi-core polyurethane rine mapuru ekufambisa simba. Ane zvakanakira zvitatu zvikuru: kumhanya kwakanyanya, ruzha rwakaderera, uye mutengo unodzorwa. Kumhanya kwavo kwakanyanya kunogona kusvika 5 m/s, kunopfuura kaviri kupfuura screws dzebhora, uye mutengo wekutanga wekutenga i30% ~ 50% chete ye screw drive yebhora ine specifications dzakafanana. Izvi zvinoita kuti zvive zvakanaka kune zvishandiso zviri nyore, zvinomhanya zvakanyanya zvakaita sekugadzira chikafu uye kubata zvikamu zvepurasitiki.

Vatengi vekunze kwenyika vanofanira kuziva nezvemiganhu yavo yekunyatsorongeka: Mabhandi eSynchronous anowanzo shanduka-shanduka nekuda kwekupisa, zvichiita kuti arambe achidzokororwa akarurama e±0.1~±0.3 mm chete, izvo zvisingakwanise kusangana nezvinodiwa zvemachina ekunyatsorongeka. Uyezve, mutoro wavo wakaganhurirwa (kazhinji pasi pe100 kg), uchida kutsiviwa kwebhandi kakawanda mumabasa anorema, nokudaro zvichiwedzera mari yekuchengetedza kwenguva refu. Zvisinei, mabhandi matsva esimbi-core synchronous akadzora tensile deformation kusvika mukati me0.02%, zvichiita kuti ave imwe nzira inoshanda pane screws dzebhora mune mamwe mabasa epakati.

3. Rack and Pinion Drive: Chinhu Chinodiwa Pakushandisa Zvishandiso Zvinorema, Zvenguva Refu

Madhiraivha eRack nePinion anoshandisa kutenderera kwemagiya kufambisa kufamba kwerack, zvichipa mabhenefiti makuru ekutakura mutoro wakawanda uye stroke isina muganho. Mutoro wayo wakayerwa unogona kusvika pamusoro pe1000kg, uye nekubatanidza zvikamu zvakawanda zverack, stroke inodarika mamita gumi inogona kuwanikwa, zvichiita kuti ive mhinduro yakakosha kune zviitiko zvinorema zvakaita sekubata nekutakura/kuburitsa zvikamu zvemuchina mukuru.

Matambudziko makuru ehurongwa uhwu hwekufambisa ari mukudzora ruzha nekunyatsorongeka: kusanyatsogadzirwa zvakanaka kunogona kuburitsa ruzha >75dB kana magiya neraki mesh zvichishandiswa, zvichida kuwedzerwa chifukidziro chinodzivirira ruzha; uyezve, backlash inofanira kubviswa kuburikidza nemudziyo unosimbisa, zvikasadaro kunyatsorongeka kuchadzikira pasi pe ±0.05mm. Nerombo rakanaka, mabrandi ekuEurope neAmerica akavandudza kunyatsorongeka kusvika padanho re ±0.01mm kuburikidza netekinoroji yekukuya pamusoro pemazino, kunyangwe izvi zvichiwedzera mari yekutenga ne20% ~ 30%.

4. Madhiraivha eHydraulic/Pneumatic: "Mhinduro Dzekuwedzera" dzeZviitiko Zvakakosha

Madhiraivha eHydraulic, ane simba rekusimudza rinosvika mazana emakirogiramu, achiri kushandiswa mumamiriro ezvinhu anorema zvakanyanya akadai sekukanda madhiraivha akawanda. Zvisinei, njodzi yekubuda kwemafuta nekusvibiswa, pamwe chete nemitengo yepamusoro yenzvimbo dzehydraulic, zvakaita kuti atsiviwe zvishoma nezvishoma nemadhiraivha ane mutoro wakawanda. Madhiraivha ePneumatic, nekuda kwemutengo wakaderera uye kushanda nekukurumidza, achiri kushandiswa mumichina midiki yepurasitiki, asi kunyatsoita kwawo ±0.5mm uye mutoro mudiki hazvina kukwana kuzadzisa zvinodiwa nemidziyo yeservo-level.

Mushumo wegore ra2024 weInternational Federation of Robotics (IFR) unoratidza kuti madhiraivha ehydraulic/pneumatic ikozvino ane pasi pe5% yemarobhoti eservo ane tambo nhatu, nemadhiraivha emagetsi achive ndiwo anonyanya kushandiswa—kunyanya musanganiswa wemamota eservo nema mechanisms ekutumira madhiraivha akajeka, ayo anosanganisa kunyatsojeka uye kuchinjika.

III. Matanho matatu ekuwana mhinduro yakanaka yekutyaira

Danho 1: Kujekesa Zvinodiwa zveCore Requirement
Pamberi pekutenga, zviratidzo zvitatu zvakakosha zvinofanirwa kuzivikanwa kuti pasave nekusarudza pasina kufunga:
Zvinodiwa Pakunyatsorurama: Kugadzira zvinhu zvemagetsi kunoda ±0.02mm (zvikuruu zvebhora zvinosarudzwa); indasitiri yekurongedza inoda ±0.5mm (mabhandi anowirirana akakwana).

Mutoro neStroke: Kune mutoro we single-axis > 50kg, sarudza rack nepinion; kana uchirovera stroke > 3 metres, shandisa priority rack nepinion kana synchronous belt (mabhora screws anoda rutsigiro rwakawedzerwa).

Kumhanya Kwekushanda: Kana uchitenderera nguva dzinopfuura 120 cycles/miniti, sarudza bhandi rinoenderana; kana uchimhanya zvishoma, sarudza sikuruu yebhora.

Danho rechipiri: Kuenzanisa Mamiriro Ezvinhu Eindasitiri Yakanangwa
Maindasitiri akasiyana ane zvinodiwa zvakasiyana zvakanyanya zvekushandisa nzira dzekutyaira. Tichifunga nezvehunhu hwemusika wepasi rose, pfungwa dzinotevera dzekugadzirisa dzinogona kushandiswa sereferensi:

MaElectronics/Semiconductors (kunyanya kuEurope neAmerica): Kunyatsoshanda uye ruzha rwakaderera zvinodiwa. Mabhora screw drives anokurudzirwa. Kubatanidza nemaDelta ASD series servo drives kunogona kuita ±0.005mm akarurama, zvichisangana nezvinodiwa zvemagetsi zveEurope neAmerica.

Zvikamu zveMotokari (Zvinowirirana Pasirose): Zvinodiwa zvekutakura zvinhu zvakawanda uye stroke refu zvinonyanya kukosha. Madhiraivha eRack nepinion ndiwo mhinduro yakanakisisa. Zvinokurudzirwa kusarudza maRack epasi, akagadzirirwa Siemens V90 servo systems kuti uvandudze kugadzikana.

Kurongedza Chikafu (kunyanya kuSoutheast Asia): Mutengo nekumhanya zvinosimbiswa. Madhiraivha ebhandi anoenderana anopa chiyero chakanakisa chemutengo-kushanda. Kushandisa zvinhu zvepolyurethane kunosangana nezvinodiwa zvehutsanana hweindasitiri yechikafu, uye kutenderera kwekugadzirisa kunogadziriswa kuti kuenderane nekugona kwekuchengetedza kwemafekitori ekuSoutheast Asia.

Danho rechitatu: Kuverenga Mutengo Wese Wehupenyu Hwako
Kutenga zvinhu pasi rose kunofanirwa kufunga nezvekudyara kwekutanga uye kushanda kwenguva refu nekugadzirisa. Zvichienderana nehupenyu hwemaawa 100,000, kuverenga kunotevera kunoitwa:

Ball Screw Drive: Mutengo wekutanga wakakwira (inenge 20,000 RMB), asi mutengo wekugadzirisa wakaderera (500 RMB pagore), mutengo wese ungangoita 25,000 RMB.

Synchronous Belt Drive: Mutengo wekutanga wakaderera (inenge 8,000 RMB), asi unoda kutsiviwa kwebhandi ka4 (200 RMB nguva imwe neimwe), mutengo wese ungangoita 9,000 RMB.

Rack neGiya: Mutengo wekutanga wepakati nepakati (inenge 14,000 RMB), kugadziriswa kwekubvisa meshing kunosvika 800 RMB pagore, mutengo wese unosvika 22,000 RMB.

IV. Mafambiro Matsva muDrive Technology muna 2025

Masisitimu eHybrid Drive: Hybrid pneumatic uye electric drives zviri kuva nyaya itsva inonyanya kufarirwa. Semuenzaniso, zviito zvekubata zvinoshandisa pneumatic drives (mutengo wakaderera), nepo zviito zvekuisa panzvimbo zvinoshandisa synchronous belt drives (high precision), izvo zvinogona kuderedza mitengo ne30% uku zvichisangana nezvinodiwa zvepakati nepakati.

Kutyaira zvakananga pasina giya rekudzikisa: Rine torque yakakwira, rinomhanya zvishoma mota dzeservo Hazvidi chinodzikisa simba uye zvinobatanidza zvakananga kumasikiru ebhora kana magiya erack nepinion, zvichideredza kurasikirwa kwemagetsi ne50% uye kuwedzera hupenyu hwemaawa anopfuura 150,000. Tekinoroji iyi parizvino inoshandiswa mumamodeli emhando yepamusoro nemakambani akadai seStäubli.

Algorithm yekuchinja zvinhu ine hungwaru: Servo controller yechizvarwa chechinomwe inobatanidza neural network algorithm inogadzirisa otomatiki ma parameter edhiraivha zvichibva pakuchinja kwemutoro. Semuenzaniso, Doosan Robotics' VX series inoshandisa tekinoroji iyi kuderedza mwero wekukundikana ne60%, zvichiita kuti ive yakakodzera kune zviitiko zvekugadzira zvakasiyana-siyana.

Webhusaiti:https://www.zhiyirobotics.com/

Tsamba yemagetsi:sales@zhiyirobotics.com

#Three Axis Serv#Three Axis Servo Robot#Robhoti Ruoko 250-350t#3 Axis Servo Robot#Three Axis Ruoko rweRobhoti reServo