Kuumbwa Kwejekiseni rePallet reElectronic Component: Kuenzanisa Kushanda KwemaRobhoti Ane MaAxis Matatu

Kuumbwa Kwejekiseni reElectronic Component Pallet: Kuenzanisa Kushanda Kwematatu-Marobhoti Akisi

Mukugadzirwa kwezvinhu zvemagetsi, mapallet emagetsi anoshanda senzira huru yekuchengetedza nekutakura zvinhu zvakanyatsonaka. Kushanda zvakanaka, kunyatsojeka, uye kugadzikana kwekugadzirwa kwavo kwejekiseni rekugadzira zvinokanganisa zvakananga rhythm yezvigadzirwa zvemagetsi zviri pasi pemvura. Marobhoti eservo ane tambo nhatu, semidziyo mikuru yekugadzira otomatiki yejekiseni, zvakakosha pakuvandudza kushanda zvakanaka kwemitsetse yekugadzira electronic component pallet injection molding. Magadzirirwo akasiyana uye mwero wehunyanzvi wemarobhoti ane axis matatu anoratidza mashandiro akasiyana zvakanyanya muzviitiko zve electronic component pallet injection molding. Kusarudza michina yakakodzera hakungogumiri pakuwedzera kugona kwekugadzira kaviri chete asiwo kunoderedza kurasikirwa kwekugadzira nekuvandudza goho rezvigadzirwa.

Zvinodiwa zveKushanda Kwakakosha kweMarobhoti Ane Akisi Matatu paKugadzira Maturayi eElectronic Component

Matreyi emagetsi anowanzova magadzirirwo akatetepa, akagadzirwa nemazvo, mamwe ane mipata yakamanikana uye mapini ekuisa. Kugadzirwa kwejekiseni rekugadzira zvinhu kunoisa zvinodiwa zvakanyanya pakumhanya kwekutorwa, kururama kwekuiswa, uye kugadzikana kwekushanda. Izvi zvinoraira kuti marobhoti ane mativi matatu akakodzera mamiriro aya anofanirwa kusangana nezviyero zvitatu zvakakosha: Chekutanga, kutora nekukurumidza, kuenderana nedanho rekukurumidza rekugadzira zvinhu. Jekiseni Kuumba Machine kuderedza nguva yekumirira muchina uye kudzivirira kusashanda kwemuchina; chechipiri, kuisa zvinhu padanho re micron, nekutsauka panguva yekutorwa nekuiswa kunodzorwa zvishoma kudzivirira kukwenya chimiro chetireyi chakarurama uye kukanganisa mutoro wezvikamu zvinotevera; chechitatu, kugadzikana kwemutoro wakawanda, sezvo mamwe matireyi emagetsi anogadzirwa achishandisa maforoma ane makomba akawanda ane huremu hwakawanda hwekutora kamwe chete, zvichida kuti robhoti rirambe rakagadzikana nekumhanya kwakanyanya pasina kuzununguka kana kutsauka.

Zvichakadaro, kuumbwa kwetray yemagetsi kunowanzova nzira yekugadzira yakawanda uye inoramba ichienderera mberi. Marobhoti anofanira kukwanisa kushanda maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo, uye kuchinjika kumhando dzakasiyana-siyana dzemakomba uye kuchinja kwemhando dzemakomba nekukurumidza. Izvi zvinoita kuti dhizaini yemarobhoti, marobhoti, uye kugara kwenguva refu zvive zvakakosha pakukwikwidzana kwekushanda zvakanaka.

Kuenzanisa Kushanda Kwemhando Dzakasiyana dzeMarobhoti Ane Akisi MuThree Component Tray Injection Molding

I. Nemaumbirwo: Robhoti reBull-Head Three-Axis vs. Robhoti reOrdinary Horizontal-Roaming Three-Axis Rinofamba-famba

Marobhoti ane mativi matatu ane musoro webull-head uye marobhoti ane mativi matatu akajairika anotenderera-akatwasuka ndiwo maviri anonyanya kushandiswa mukugadzira marobhoti emagetsi ane tireyi. Musiyano mukuru mukushanda kwawo zvakanaka uri mukumhanya kwawo, mashandisirwo enzvimbo, uye kugona kwawo kurema.

Robhoti reBull-Head Three-Axis: Richishandisa dhizaini yaro yakasiyana yemusoro webull-head, rine ruoko rupfupi rwe lever, kuomarara kwakasimba kwechimiro, uye kusagadzikana kwakaderera panguva yekushanda. Nguva yaro yekutenderera isina chinhu inogona kunge yakaderera semasekondi 3.3, uye nguva yaro yekubvisa chikamu chiri muchimiro inogona kusvika nekukurumidza semasekondi 0.65, zvichideredza zvakanyanya nguva yekugadzira ye single-cycle. Panyaya yekutakura, bull-head type three-axis yemhando yepamusoro Bhodhi reRobhoti Inokwanisa kubata mutoro wepamusoro we50kg, yakakodzera zvakakwana zvinodiwa zve single-cycle component retriever ye multi-cavity molds dze electronic component trays. Kurongeka kwayo kwenzira yekufambisa njanji inochengetedza kushanda zvakanaka kunyangwe kana paine zvinhu zvinorema, ichidzivirira kushanduka kwetray kana kukwenya nekuda kwekudengenyeka. Uyezve, chimiro che bull-head chinowedzera nzvimbo ye fixture neanopfuura 35%, ichichinjika ku electronic component tray molds dzehukuru hwakasiyana uye maburi, zvichiita kuti shanduko dzemold uye kugadzirisa zvive nyore.

Marobhoti akajairika anofamba netambo nhatu: Magadzirirwo awo echinyakare, ane nguva yekutenderera isina basa inowanzoita masekondi 4-5 uye nguva yekudzosa zvikamu mumold inenge masekondi 1-2. Nguva yekugadzira kamwe chete yakareba ne30% kupfuura rudzi rwemusoro wemombe. Kukwanisa kwavo mutoro kunonyanya kurema pakati pe3-15kg, kwakakodzera chete maforoma madiki uye kugadzirwa kwetray yemagetsi ine zvinhu zvishoma. Pakubata kutora zvikamu zvinorema kubva mumaforoma akawanda, matambudziko akadai sekumhanya kwejams uye kutsauka kwenzvimbo anowanzoitika. Pamusoro pezvo, chimiro chekufamba chakatarwa chine nzvimbo shoma, chinoda kugadziriswa kwakawedzerwa kune dhizaini yekugadzira kana kuchinjwa nemaforoma makuru, uye kushanda zvakanaka kwekuchinja maforoma kwakaderera.

Mukugadzira ma "electronic component trays" akawanda, kugona kwekugadzira kwe "bull-head type three-axis robot" kwakakwira ne40%-50% kupfuura kwe "horizontal-track" yenguva dzose, uye goho rechigadzirwa rinogona kugara riri pamusoro pe99.5%, nepo goho re "horizontal-track" yenguva dzose riri pakati pe95%-98%, uye rinowanzo kanganisa nekuda kwekusiyana kwenzvimbo.

II. Kurongwa neDrive uye Kugadziriswa: Robhoti Yese yeServo Three-Axis vs. Robhoti yeSemi-Servo Three-Axis

Sisitimu yeservo ndiyo "simba guru" rerobhoti rine mativi matatu. Musiyano uripo pakati pemarobhoti ane servo yakazara nehafu-servo unoratidza zvakananga kururama kwekushanda kwerobhoti uye kugadzikana kwayo mukugadzira tireyi yemagetsi.

Robhoti reServo Three-Axis: Matinji ese matatu anofambiswa nemamota eAC servo akanyatsogadzirwa, akabatana nema "precision planetary reducers" nema "ball screws" anounzwa kunze kwenyika. Kudzokororwa kwacho kunogona kusvika ±0.01mm, zvichienderana nezvinodiwa zvekugadzirwa kwema "electronic component trays". Kumhanya kwayo kunogona kugadziriswa zviri nyore zvichienderana ne "injection molding cycle", zvichiita kuti pave nekuwirirana kwakasimba nemuchina we "injection molding". Mushure mekunge muchina we "injection molding" wapedza "molding", ruoko rwerobhoti runogona kupindura ipapo ipapo ndokutora chikamu pasina kunonoka. Panguva imwe chete, system yese ye "servo" ine simba shoma uye ine mabasa ekuona kukanganisa otomatiki uye ekurekodha alarm, zvichideredza kushanda kwemidziyo uye zvinova nechokwadi chekuti michina inoramba ichishanda.

Roboti ine mativi matatu inonzi Semi-servo: Iyo axis yakatambanuka chete ndiyo inoshandisa servo drive, nepo ma axes ekumira neanodhonza achifambiswa nemhepo. Kurongeka kwekuisa zvinhu kunongova ±0.1mm chete, izvo zvinogona kukonzera matambudziko akadai sekukanganiswa kwema slots uye kukwenya pamusoro penzvimbo pakubata matireyi ezvikamu zvemagetsi zvakanyatsonaka. Iyo pneumatic drive ine kumhanya kunonoka kwekupindura, uye kumhanya kwayo kwekushanda kunokanganiswa nekumanikidzwa kwemhepo, zvichiita kuti zviome kuwana kuwiriraniswa kwakanyatsojeka nemuchina wekugadzira injection. Nguva yekumirira mu-mold inowedzera ne 0.5-1 second, zvichideredza zvakanyanya kushanda kwekugadzira kwe-single-cycle. Uyezve, zvikamu zvepneumatic zvinopera nekukurumidza, zvichida kugadziriswa kakawanda uye zviri nyore kukonzera kutadza kushanda kwemutsetse wekugadzira kakawanda, zvichikanganisa kuenderera mberi kwekugadzirwa kwehuwandu.

Mumamiriro akafanana ekuumbwa, kushandiswa kwemidziyo yese (OEE) yerobhoti rine mativi matatu rinoshumira zvizere kunogona kusvika pamusoro pe90%, nepo OEE yerobhoti rine mativi matatu rinoshumira zvishoma nezvishoma iri 60%-70% chete. Uyezve, mwero wezvimedu zverobhoti rine mativi matatu rinoshumira zvishoma nezvishoma wakapetwa katatu kusvika kashanu pane werobhoti rine mativi ose rinoshumira zvizere, zvichikonzera mitengo yakakwira yekugadzira kwenguva refu.

III. Kurongwa neRudzi rweRuoko: Robhoti rine maoko maviri neakisi nhatu vs. Robhoti rine maoko maviri neakisi nhatu

Musiyano wekugadzira marobhoti ane ruoko rumwe chete neane ruoko rwechipiri unonyanya kukanganisa nzvimbo yekushanda uye mamiriro ezvinhu anoshanda erobhoti rine mativi matatu, nokudaro zvichikanganisa kushanda zvakanaka kwekugadzira.

Robhoti rine maoko maviri: Richishandisa dhizaini yemaoko maviri ine teresikopu, rine nzvimbo yakakura yekushanda, inogona kushandiswa nemichina mikuru yekuisa jekiseni uye maforoma emagetsi ane zvikamu zvikuru. Mushure mekutora zvikamu, rinogona kutakura zvigadzirwa nekukurumidza kuenda kunzvimbo dziri kure dzekurongedza nekuisa zvinhu pasina chikonzero chekuwedzera michina yekufambisa, zvichiita kuti zvive nyore kuronga mutsetse wekugadzira. Nzira yekufambisa yemaoko maviri inogadziriswa zvakanyanya, ichideredza kufamba kusingashande uye inowedzera kudzvanya nguva yekufamba kamwe chete, zvichiita kuti ive yakakodzera kugadzirwa kweforoma yemagetsi ine zvikamu zvakakura, zvine mipata yakawanda.

Marobhoti ane ruoko rumwe chete ane axis nhatu ane nharaunda diki yekushandisa, yakakodzera chete michina midiki yekuumba majekiseni uye midziyo midiki yemagetsi ine zvikamu zvetray. Kune midziyo mikuru, muchina wekuumba majekiseni unofanirwa kubatanidzwa zvakanyanya nenzvimbo dzekushandira dzinotevera, zvichikonzera kusachinjika kwakashata kwekugadzirwa kwemitsara yekugadzira. Kufamba kushoma kweruoko rumwe chete kunoita kuti chigadzirwa chisafambiswe kwenguva pfupi mushure mekutora zvikamu, zvichida mamwe mabhendi ekufambisa nezvimwe zvishandiso, zvichiwedzera mari yekugadzira uye zvichikonzera kurasikirwa kwenguva nekuda kwematanho akawanda akabatana.

Muzviitiko zvekuumba marobhoti emagetsi ane zvikamu zvikuru, marobhoti ane mativi matatu ane maoko maviri anopa kushanda zvakanaka kwemutsara wekugadzira wakakwira ne25%-30% kupfuura marobhoti ane ruoko rumwe chete. Zvisinei, mukugadzirwa kwemarobhoti madiki, musiyano wekushanda zvakanaka kwemuchina mumwe chete mudiki, marobhoti ane ruoko rumwe chete achipa kushanda zvakanaka kuri nani nekuda kwechimiro chawo chiri nyore uye mutengo wakaderera.

Zvinhu Zvikuru Zvinopesvedzera Kuvandudzwa Kwekushanda Kwemarobhoti Ane Makumbo Matatu

Sezvinoratidzwa nekuenzanisa kuri pamusoro apa, kushanda zvakanaka kwemarobhoti ane mativi matatu mukugadzira tireyi yemagetsi haisi nyaya yekumhanya, asi kunobva pazvinhu zvakawanda zvinosanganisira dhizaini yezvivakwa, servo configuration, sarudzo yemhando yeruoko, uye kuenderana kwemold. Uyezve, kugara kwenguva refu, nyore kugadzirisa, uye hunyanzvi hwemidziyo zvinokanganisawo kushanda zvakanaka kwenguva refu.

Servo System uye Transmission Components: Ma servo motors anogadzirwa nemagetsi akagadzirwa nemaoko, ma planetary reducers, uye bhora screws zvakakosha pakuona kuti mashandiro acho anoshanda nekukurumidza uye nemazvo. Zvikamu zvisina kunaka zvinogona kukonzera kukanganiswa kwekushanda uye nzvimbo, zvichideredza kushanda zvakanaka uye goho.

Kusimba Kwemaumbirwo Uye Zvishandiso: Ruoko rwerobhoti, rwakagadzirwa nemaprofiles ealuminium alloy ane simba rakawanda uye simbi yakasimba, runoderedza ruzha nekudedera zvinobudirira panguva yekushanda, runovandudza kugadzikana kwemidziyo, runorebesa hupenyu hwebasa, uye runoderedza nguva yekushanda.

Kudzora Kwakangwara: Yakashongedzerwa nedata remukuyu, kuronga nekukurumidza nekugadzirisa, uye kutarisa kure, ruoko rwerobhoti runovandudza zvakanyanya kushanda kwekuchinja kwemukuyu, ruchienderana nezvinodiwa zvekugadzirwa kwetrayi yemagetsi ine zvikamu zvidiki, uye kuderedza nguva yekushanda kwekuchinja kwemutsetse.

Masevhisi Ekutsigira uye Kugadzirisa Zvishandiso: Ongororo dziri panzvimbo, kugadzirisa zvishandiso zvakagadzirwa, uye kudzidziswa kwehunyanzvi kubva kumutengesi wemidziyo kunoita kuti pave nekuenderana kwakanaka pakati peruoko rwerobhoti netambo yekugadzira injection molding yemagetsi, zvichishandisa zvizere zvakanakira mashandiro emidziyo uye kudzivirira kurasikirwa nekushanda zvakanaka nekuda kwekugadzirisa zvisizvo.

Mazano Ekusarudza Marobhoti Ane Akisi Mukugadzira Pallet Yemagetsi

Tichifunga nezvehunhu hwekugadzirwa kwemagetsi ekuisa marobhoti ekugadzira mapallet uye mashandiro ekushanda zvakanaka kwemarobhoti akasiyana-siyana ane mativi matatu, makambani anofanirwa kutevedzera misimboti yekuti "kugona kuchinjika kutanga, kushanda zvakanaka kwemari, uye kugadzikana kwenguva refu ndiko kwakakosha" pakusarudza robhoti. Zvikuru, pfungwa dzinotevera dzinogona kufungwa nezvadzo:

Kusarudzwa zvichienderana nehukuru hwekugadzirwa uye zvinodiwa zvechimurenga: Pakugadzira chimurenga chikuru, chine maburi akawanda, uye chimurenga chemagetsi, tanga nerobhoti rine mativi matatu rakaita sebull-head kuti riwedzere kushanda zvakanaka kwechikamu chimwe chete uye kuenderera mberi kwemutsara wekugadzira. Pakugadzira chimurenga chidiki, chine maburi madiki, uye chimurenga chidiki, robhoti rine mativi matatu rakaita serinotenderera rakatwasuka rinogona kusarudzwa kudzora mitengo yemidziyo uku richiona kuti zvinhu zvakarurama.

Zvikamu zvikuru zvekushanda kwerobhoti zvekufungisisa: Tarisa pane zvikamu zvina zverobhoti: kugona kudzokorora, nguva yekutenderera isina chinhu, mutoro wepamusoro, uye mwero wekudzivirira. Ita shuwa kuti zvakarurama ≤ ±0.05mm, nguva yekutenderera isina chinhu ≤ masekondi mana, mutoro unoenderana nezvinodiwa zvekubata zvikamu zvemould zvine makomba akawanda, uye mwero wekudzivirira wakakodzera nzvimbo inopisa uye ine guruva yemuchina wekugadzira majekiseni.

Isa vatengesi vane hunyanzvi hwekugadzirisa zvinhu: Matreyi emagetsi ane maumbirwo akasiyana-siyana, uye mamwe matireyi akakura anoda zvigadziriso zvakagadzirwa uye nzira dzebasa. Dhizaini yakagadzirwa nemutengesi uye kugona kugadzirisa zvinhu panzvimbo yacho kunoita kuti robhoti rienderane zvakanyanya nezvinodiwa pakugadzira, zvichidzivirira matambudziko e "kunyanya" kana "kusashanda zvakanaka."

Tarisa pamutengo wemidziyo yese: Pamusoro pemari yekutenga michina, kushandiswa kwesimba, mari yekugadzirisa, uye kurasikirwa nenguva yekushanda kwemidziyo kunofanirawo kufungwa nezvako. Sarudza robhoti rine mativi matatu rine simba shoma, kugadzirisa kuri nyore, uye zvikamu zvakakwana zvemidziyo kuti uderedze mutengo wekugadzira kwenguva refu.

Mhedziso: Zvichienderana nekushanduka kweindasitiri yekugadzira zvemagetsi kuenda kukushanda zvakanaka, kunyatsojeka, uye hungwaru, kuvandudzwa kwe otomatiki kwe electronic component tray injection molding kwave tsika isingadzivisike. Sechinhu chikuru chemuchina, kushanda zvakanaka kwerobhoti rine mativi matatu kunosarudza zvakananga kukwikwidzana kwepakati pemutsetse wekugadzira. Kubva pamusiyano wechimiro pakati pemhando dze bull-head ne side-walking, kusvika pamusiyano wekugadzirisa pakati pemhando dze full-servo ne semi-servo, uye kusvika pakugadzirisa mamiriro ezvinhu pakati pemhando dze single-hand ne double-arm, sarudzo yega yega ine chekuita nekubudirira kwekugadzira, goho rezvigadzirwa, uye mutengo wese.

Kumakambani ekugadzira majekiseni, hapana robhoti "rakanakisisa" rine mativi matatu, asi ndiro chete dhizaini "rakakodzera". Kungosarudza robhoti rine mativi matatu rine chimiro chakafanana, magadzirirwo, uye rudzi rweruoko, zvichibva pane zvinodiwa nekambani pakugadzira, zvinodiwa pakugadzira, uye marongerwo emutsetse wekugadzira matireyi emagetsi, zvese zvinogona kuvandudzwa kushanda zvakanaka uye purofiti. Vatengesi vemidziyo yepamusoro havangopi marobhoti ane mativi matatu chete asiwo vanopa rutsigiro rwehunyanzvi uye mhinduro dzakagadzirwa kuti vagadzire mitsetse yekugadzira otomatiki yejekiseni yekugadzira yakagadzirirwa zvinodiwa chaizvo nekambani, zvichivabatsira kuwana mukana wemusika mumunda wekugadzira tireyi yemagetsi.

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