Mhinduro yeFive-Axis Servo Robot In-Mold Needle Insertion Automation

Five-Axis Servo Robot In-Mold Needle Insertion Automation Solution: Kugadzirisazve Efficiency and Precision Standard yeKugadzira Kwakarurama

Pakati pekuchinja kuri kuita indasitiri yekugadzira zvinhu pasi rose kuenda kune maitiro akangwara uye otomatiki, maitiro ekuisa tsono muchimiro chekugadzira majekiseni akanyatsogadzirwa ari kuvandudzwa netekinoroji. Marobhoti eservo ane mativi mashanu, nekuchinjika kwavo kwakanyanya, kunyatsorongeka, uye kushanda zvakanaka, vave chinhu chikuru chekugadzirisa matambudziko ekushandisa otomatiki kwetsono muchimiro, zvichipa mhinduro inodhura uye inotarisa mberi kwetekinoroji kune vatengi vepasi rose.

1. Marwadzo ekuisa tsono muMold uye Mhinduro Inopiwa neFive-Axis Servo Robots

Maitiro echinyakare ekuisa tsono muchimiro chesimbi ave achisangana nematambudziko matatu makuru kwenguva refu: zvikanganiso zvemazvo zvinokonzerwa nekushandiswa nemaoko (kunyanya pakuisa tsono diki padanho re 0.1mm), kurasikirwa kwekushanda zvakanaka kunokonzerwa nekusawirirana pakati pekukurumidza kwekugadzira uye Jekiseni Kuumba Machine macycles, uye kukwira kwemitengo yevashandi nekuda kwekushanda kwakawanda kunodzokororwa. Matambudziko aya anonyanya kukosha mukushandiswa kwakanyatsokosha kwakadai sezvinoshandiswa pakurapa, zvinobatanidza zvemagetsi, uye zvikamu zvemota zvakanyatsonaka. Iyo five-axis servo manipulator yakawana budiriro kuburikidza ne multi-dimensional motion control uye closed-loop feedback system: fifth-axis rotary joint yayo inogona kupedzisa ±360° flexible steering, uye ne linear motion ye X, Y, uye Z axes uye kuwedzera kwakanyatsonaka uye kupfupika kwe W axis, inogona kupedzisa nhevedzano yezviito zvakaita sekubata, kuisa, uye kuisa muviri wetsono mu cavity yakaoma ye mold. Kurongeka kwekuisa kwakagadzikana mukati me ±0.02mm, iyo yakanyatsogadziriswa zvinoenderana nezvinodiwa zvekuisa zve ultra-fine netsono dziri pasi pe 0.5mm.

2. Zvakanakira tekinoroji huru: kusimudzira kwakazara kubva pakugadzirisa kwehardware kuenda kualgorithm yakangwara (1) Kusvetuka kwekushanda kweservo drive system Uchishandisa mota dzeservo dzinobva kunze kwenyika dzine simba guru uye screws dzebhora dzakarurama, kumhanya kwekupindura kwakapetwa katatu kupfuura kwezvishandiso zvepneumatic zvechinyakare, uye nguva yekukurumidzira inopfupikiswa kusvika kumasekonzi 0.3. Inogona kuwana kubatana kwakasununguka nemichina yekuumba injection inokurumidza (nguva yekutenderera mukati memasekonzi gumi). Mubvunzo wekushanda kwemaawa gumi nemaviri unoenderera mberi, kutsauka kwenzvimbo yemichina kwaigara kuchidzorwa mukati me0.01mm, zvichisangana nezvinodiwa zvekugadzirwa kwezvigadzirwa zvemhando yepamusoro.​
(2) Kushanda pamwe chete kwehurongwa hwekuona nepfungwa dzakangwara uye simba rekudzora
Iine kamera yeindasitiri ye20-megapixel uye algorithm yekuona yeAI, inogona kuona chimiro chemuviri wetsono uye nzvimbo yegomba remold panguva chaiyo, uye inogadzirisa otomatiki zvikanganiso zvinokonzerwa nekuwedzera kwekupisa kwemold uye kugadzikana. Sensor yekudzora simba inogona kudzora kumanikidzwa kwetsono (inogadziriswa kubva pa0.5-5N), kudzivirira kukotama kwemuviri wetsono kana kuputika kwepurasitiki, uye kuderedza chiyero chekukanganisa kusvika pasi pe0.1%.
(3) Dhizaini yemodular uye kugona kuchinja nekukurumidza
Pamhando dzakasiyana dzezvigadzirwa, robhoti rinoshandisa chimiro chemagnetic quick-change, richipfupisa nguva yekuchinja kubva pamaawa maviri kusvika kumaminitsi gumi nemashanu. Sisitimu yekudzora ine 100-set process parameter memory function yakavakirwa mukati, uye mushandi anogona kufonera purogiramu yakagadzirirwa kuburikidza ne touch screen, zvichideredza zvakanyanya kuvimba nevashandi vehunyanzvi.

3. Kugadziriswa Kwemamiriro Ezvinhu Akazara: Kubva Pakugadzira Zvinhu Zvidiki Kuenda Pakugadzirwa Kwezviyero Zvikuru
Muindasitiri yezvekurapa, mushonga uyu wakashanda zvinobudirira pakuiswa kwetsono dzeinfusion netsono dzeinsulin pen. Dhizaini yayo yeClass 8 cleanroom-grade sealing inosangana nezvinodiwa neISO 13485 medical device quality management system. Muchikamu chezvemagetsi, inopa rutsigiro rwakagadzikana rwekuisa mapini ekubatanidza e5G, ine kugona kugadzira mayuniti anopfuura 100,000 pazuva. Muindasitiri yezvemotokari, inobvumira data rakazara kushanda pamwe chete nemashini ekugadzira majekiseni nemidziyo yekuyedza kuti mapini e sensor lead anyatsoiswa.

Kune vatengi vanogadzira zvigadzirwa zvine huwandu hwakawanda, zvine huwandu hushoma, servo ine mativi mashanu Bhodhi reRobhoti inofanira kubatanidzwa neMES system yekutarisira nekuchenjerera kuronga marongero uye kugadzirisa ma process parameters. Kune zviitiko zvikuru zvekugadzira, inotsigira multi-machine linkage control, zvichiita kuti marobhoti anosvika matanhatu nema injection molding machine matatu ashande zvakanaka, zvichiwedzera kushanda zvakanaka kwekugadzira neanopfuura 40%.​

4. Kukosha Kwakakosha Kwakagadzirirwa Vatengi Vepasi Rose

(1) Kugadzirisa Mutengo

Zvichibva pazuva rekugadzira rinotora maawa masere, mudziyo mumwe chete unogona kutsiva vashandi vane hunyanzvi vatatu kusvika vana. Zvichibva paavhareji yemari yevashandi muEurope neUnited States, nguva yekubhadhara mari inogona kudzorwa mukati memwedzi gumi nemiviri kusvika gumi nemisere. Mumisika iri kubuda, kudzoserwa kwemari kunogona kupfupikiswa nekuderedza kurasikirwa kwezvinhu kunokonzerwa nekuderedza mwero wekukuvara.

(2) Kuvimbisa Kutevedzera Mutemo

Midziyo iyi yapasa zvitupa zvakawanda zvepasi rose zvakaita seCE, UL, uye ISO 9001. Basa rayo rekutevera data rekushanda rinosangana nezvinodiwa neFDA 21 CFR Part 11 electronic record, zvichibvisa zvipingamupinyi zvekutevedzera mitemo kuti vatengi vapinde mumisika yepamusoro yeEurope neAmerica.

(3) Rutsigiro rweTekinoroji Rutsva

Ipa garandi yemuchina yakazara yemakore matatu uye sevhisi yekuvandudza tekinoroji yehupenyu hwese. Zvichienderana nezvinodiwa nemutengi zvekuvandudza chigadzirwa mune ramangwana, basa remuchina rinogona kuwedzerwa kuburikidza nekuvandudzwa kwesoftware kudzivirira kudyara mari kakawanda.

5. Nyaya yeKushandiswa: Shanduko Yekushanda Nesimba Pakambani Yepasi Pose Yekushandisa Mishonga

Mushure mekuunza mushonga wekupinza netsono we servo robot ine axis shanu, kambani yepamusoro shanu yepasi rose inogadzira zvinhu zvekurapa yakawana shanduko huru nhatu mukuita kwayo kwekupinza netsono: nguva yekutenderera yakaderedzwa kubva pamasekonzi makumi matatu pamold kusvika pamasekonzi gumi nemasere pamold, chiyero chekukanganisa chakadzikira kubva pa1.2% kusvika pa0.08%, uye huwandu hwevashandi muworkshop hwakadzikiswa ne60%. Mutungamiriri wekugadzira weAsia-Pacific wekambani akati, "Kugadzikana kwemidziyo kwakapfuura zvaitarisirwa. Kunyangwe nekuchinja kwevashandi panguva yedenda, takachengetedza huwandu hwekushandisa hunopfuura 98%. "

Mhinduro yekuisa otomatiki yerobhoti yeservo ine axis shanu inomiririra zvinopfuura kungovandudza michina chete; inoshandura mamodheru ekugadzira. Kuburikidza nehunyanzvi hwayo hwakarurama, hwehungwaru, uye hunochinjika, inobatsira vatengi vepasi rose kuwana mukana we "kushanda zvakanaka, mhando, uye mutengo" mumusika une makwikwi akasimba. Ingave yemakambani makuru ari kutsvaga kuwedzera kugona kana mabhizinesi madiki nepakati ari kutsvaga kugadzira zvinhu zvisina kusimba, mhinduro iyi ichave chinhu chikuru chinotungamira kukura kwebhizinesi.