Maitiro Ekuona Kuti Hydraulic System Yakasimba Inoshanda Sei MuRobhoti reServo Rine Akisi Nhatu?

Maitiro Ekuona Kuti Hydraulic System Yakasimba Inoshanda Sei MuRobhoti reServo Rine Akisi Nhatu?

Mukugadzira otomatiki, marobhoti eservo ane tambo nhatu, nekunyatsoita kwayo uye kupindura kwayo, yave michina yakakosha yekudhirowa, kuunganidza, uye kubata mashandisirwo. Sisitimu ye hydraulic, "moyo" wekutumira simba rerobhoti, inosarudza zvakananga kugadzikana kwayo, kururama kwekuisa, kushanda zvakanaka, uye hupenyu hwemidziyo. Kuchinja-chinja kwekumanikidzwa, kudonha kwemvura, uye kubata mu hydraulic system hakungokanganisi kugadzirwa chete asiwo kunogona kukonzera zviitiko zvekuchengetedza zvakaita sema workpieces akaraswa uye kukuvara kwemidziyo. Chinyorwa chino chichaongorora zvikamu zvikuru zve hydraulic system, ichiongorora zvakadzama zvinhu zvikuru zvinokanganisa kugadzikana uye ichipa mhinduro yakazara kubva pakugadzira nekusarudza kusvika pakugadzirisa kuri kuenderera mberi, zvichibatsira makambani kuwana kushanda kwenguva refu, kwakasimba kwe hydraulic system.

Kutanga, Nzwisisa "Moyo":

Zvinhu Zvikuru uye Zvinodiwa paKugadzikana kweSystem yeHydraulic yeRobot Servo yeThree-Axis

Kuti uve nechokwadi chekugadzikana kwehurongwa hwema hydraulic, zvakakosha kutanga wanzwisisa zvikamu zvayo zvikuru uye mabasa azvo chaiwo mukati merobhoti reservo rine mativi matatu. Kusiyana nehurongwa hwema hydraulic hwemazuva ano, hurongwa hwema hydraulic hwe mativi matatu Servo Manipulator inoda kushanda pamwe chete neservo motor uye PLC control system kuti isangane nezvinodiwa zvakasimba zve "high-frequency start-stop, precise speed regulation, uye instantaneous pressure response." Zvikamu zvayo zvikuru uye zvinodiwa pakugadzikana zvinogona kupfupikiswa muzvikamu zvitatu zvinotevera:

1. Basa reZvikamu Zvikuru se "Nheyo Inosimbisa"

Sisitimu yehydraulic yeservo manipulator ine mativi matatu inonyanya kuve nezvikamu zvishanu: chinhu chesimba (servo hydraulic pump), ma actuator (hydraulic cylinders/motor), zvinhu zvekudzora (proportional valves, servo valves), zvikamu zvekubatsira (oil tank, filter, cooler), uye hydraulic oil.

Servo hydraulic pombi: Sesimba remagetsi, kuyerera kwayo kunofanira kuenderana nekumhanya kwemota yeservo, zvichikanganisa zvakananga kugadzikana kwesimba resisitimu.

Mavharuvhu eProportional/Servo: Dzora kuyerera uye gwara remafuta ehydraulic, uchisarudza kururama kwekufamba kwe axis yega yega yerobhoti. Kunyangwe kunamatira kudiki kwepakati pevharuvhu kunogona kukonzera kukanganisa kwenzvimbo.
Masirinda ehydraulic: Shandura simba rehydraulic kuita simba remakanika. Kushanda kwavo mukuvhara uye kurongeka kwebhare remasirindira zvine chekuita nekushanda zvakanaka.
Zvimwe zvinhu zvinobatsira: Mafirita anochengeta tsvina, mafirita anodzora tembiricha yemafuta, uye matangi emafuta anochengeta mafuta, anobvisa kupisa, uye anoisa tsvina, zvichipa "rutsigiro rwezvinhu" kuti sisitimu igare zvakanaka.

2. Zvinodiwa Zvakakosha zveKugadzikana kweHydraulic Systems muRobhoti

Zvichienzaniswa nemidziyo ye hydraulic yakagadziriswa, system ye hydraulic ye servo ine mativi matatu Robhoti Minofanira kusangana nezvinodiwa zvitatu zvikuru:

Hapana Kuchinja-chinja kweDhivhiri: Kana robhoti ikabata uye ikafambisa maworkpiece, kumanikidzwa kwesystem kunofanira kuramba kwakafanana (chikanganiso ≤ ±0.2 MPa). Zvikasadaro, maworkpiece anogona kudonha kana kukanganisa kwekuisa zvinhu kunogona kuitika.

Kumhanya Kwemhinduro Kwakabatana: Kubuda kwemvura kwe hydraulic system kunofanirwa kuenderana nekuchinja kwespeed ye servo motor, nenguva yekunonoka iri pasi pe 50ms kuti ive nechokwadi chekufamba kwakanyatsojeka.

Hapana Kudonha Kwemvura Kwenguva Refu: Sezvo marobhoti achiwanzoshanda mumakamuri akachena, kudonha kwemafuta ehydraulic hakungosvibisi chete chigadziko chebasa asiwo kukonzera kudzikira kamwe kamwe kwesimba remuchina, zvichigona kukonzera njodzi dzekuchengetedza.

Chechipiri, Kutsvaga Chikonzero Chakakosha:
Zvinhu Zvitanhatu Zvikuru Zvinokanganisa Kugadzikana kweSystem yeHydraulic yeServo Manipulator yeAxles Three-Axis

Kusagadzikana kwehurongwa hwema hydraulic kunowanzo kukonzerwa nekusanganiswa kwezvinhu zvakawanda. Zvichibva pakushanda chaiko uye ruzivo rwekugadzirisa, zvinhu zvikuru zvinopesvedzera zvinogona kupfupikiswa muzvikamu zvitanhatu zvinotevera, izvo zvinoda kutariswa zvakanyanya:

1. Oiri yeHydraulic: Kuora kwe "ropa" ndiko "muurayi asingaoneki" wekugadzikana.

Oiri yeHydraulic ndiyo nzira inotumira simba, uye kudzikira kwekushanda kwayo ndicho chikonzero chikuru chekukundikana kwesystem:

Kusvibiswa kwakanyanya: Guruva rinobuda nemhepo, tsvina yesimbi (yakadai seyepombi shaft uye kupera kwevharuvhu), uye hunyoro (hunonyura nepaburi rekufema retangi) zvinogona kukonzera kusvibiswa kwemafuta ehydraulic kupfuura mwero wezvinodiwa (NAS level 8 kana kupfuura), zvichiita kuti vharuvhu irambe yakabatana uye firita ivhare, izvo zvinokonzera kushanduka kwesimba.

Kusviba kusina kujairika: Kana tembiricha yemhepo yakaderera zvakanyanya, kusviba kwemafuta ehydraulic kunowedzera, kuyerera kwemvura kunoderera, uye kupindura kwesystem kunononoka. Kupisa kwakanyanya (kupfuura 100°C) kunogona kukonzera kuti mafuta ehydraulic asvibiswe kupfuura mwero wezvinodiwa (NAS level 8 kana kupfuura). 60°C) kunoderedza kusviba uye simba remafuta, zvichiwedzera kupfeka pamapombi nemavharuvhu uye zvichikurumidzisa kusviba kwemafuta.
Kuora kwekuwedzera: Zvinodzivirira kupfekwa, ma antioxidants, nezvimwe zvinowedzera mumafuta e hydraulic zvinopera zvishoma nezvishoma nekufamba kwenguva, zvichideredza kusapfekwa kwemafuta uye zvichikonzera kupera kwepombi nemasilinda panguva isati yakwana.

2. Servo Hydraulic Pombi: Kukundikana kweSimba reMagetsi Kunokonzera "Kusakwana Kwesimba"

Pombi ye servo hydraulic ndiyo "moyo wesimba" wesystem, uye kutadza kwayo kunokonzera kutadza kwesystem ye hydraulic kunopfuura 30%:

Kupfeka Pombi: Mushure mekushanda kwenguva refu, musiyano uripo pakati pe rotor yepombi ne stator unowedzera, zvichikonzera kuwedzera kwekubuda kwemvura mukati, kudzikira kwekuyerera kwemvura inobuda, uye kutadza kuchengetedza kumanikidzwa kwakasimba kwesystem.

Kubatwa kweMaitiro Anochinja-chinja: Kusachena kunogona kunamirwa mupiston inochinja-chinja yepombi yeservo, zvichiita kuti isakwanise kugadzirisa kuyerera kwayo zvichienderana nekudiwa kwemutoro. Izvi zvinoguma "nekusakwana kwekuyerera kwayo pasi pemitoro yakawanda uye kuyerera kwakanyanya pasi pemitoro yakaderera," zvichikonzera kuchinja-chinja kwekumanikidzwa.

Kutsauka kweMotor-Pomp Coaxiality: Kana servo motor nehydraulic pomp zvaiswa ne coaxiality inodarika 0.1mm, simba re radial rinogadzirwa, zvichiwedzera kupera kwepombi uye kuwedzera vibration neruzha, zvichikanganisa kugadzikana kwesystem nenzira isina kunanga.

3. Zvikamu Zvekudzora: Kukundikana kweVharuvhu Ndiyo Chikonzero Chikuru Che "Kurasikirwa Nekunyatso"

Zvinhu zvekudzora zvakaita semavharuvhu akaenzana nemavharuvhu eservo zvinosarudza zvakananga kururama kwekufamba, uye kukundikana kwawo kunogona kutungamira nyore nyore kumafambiro "asina kururama" emarobhoti:

Kupfeka uye Kunamira kweVharuvhu: Kusachena mumafuta ehydraulic kunogona kukwenya vharuvhu kana vharuvhu, zvichiita kuti pave nekubuda kwemvura mukati. Kunamira kweVharuvhu kunogona kudzivirira kudzora kwakarurama kwekuvhurwa kwevharuvhu, zvichikonzera kuchinja-chinja kwemvura.

Kuora Kwekushanda kweSolenoid: Mushure mekunge solenoid yeproportional valve yapihwa simba kwenguva yakareba, coil inokwegura, zvichikonzera kudzikira kwekusveta, kunonoka kwevharuvhu spool, uye zviratidzo zvisingaenderane ne servo control system.

Kuvharika kweVharuvhu: Tsvina diki inovhara vharuvhu inogona kukonzera kudzora kuyerera kwemvura kusingaenderane nemutsara, zvichiratidza kufamba kwemarobhoti "anokakama" kana "anokambaira".

4. Sisitimu Yekuvhara: Kudonha kwemvura ndiko kunokonzera "Kurasikirwa Nedzvinyiriro"

Kukundikana kwechisimbiso hakungoparadzi mvura ye hydraulic chete asiwo kunokanganisa zvakananga kuenzana kwekumanikidzwa kwehurongwa:

Kuchembera kwechisimbiso: Zvisimbiso zverabha zveNitrile zvinowanzooma uye kutsemuka munzvimbo dzinopisa zvakanyanya, dzinonyudzwa mumafuta, zvichirasikirwa nekugona kwadzo kuvharwa;

Kuisa zvisina kunaka: Kukwenya pazvisimbiso panguva yekuunganidza, pamwe nekudzvanywa kwakawandisa kana kusina kukwana, zvinogona kukonzera kutadza kushanda kwechisimbiso;

Kukuvadzwa kwetsvimbo yecylinder/piston: Kukwenya pamadziro emukati mebharero re hydraulic cylinder uye kukwenya kwepiston rod coating kunogona kuwedzera kupera kwechisimbiso, zvichikonzera kutenderera kwakashata kwe "kusakara kwakanyanya, kubuda kwakawanda, kubuda kwakawanda, kupera kwakawanda."

5. Kudzora Kupisa Kwemafuta: Kusawirirana Kwekupisa Kunosimudzira Kukwegura Kwemuviri Nguva Isati Yakwana

Kupisa kwemafuta ndiko "kupisa kwemuviri" kwe hydraulic system. Kupisa kwekushanda kwakajairika kunofanirwa kuchengetedzwa pakati pe 35-55°C. Kupfuura huwandu uhu kunogona kukonzera matambudziko akatevedzana:

Kupisa kwakanyanya kwemafuta kunokurumidza kuoxidation yemafuta e hydraulic (kuwedzera kwega kwega kwe15°C mukupisa kunoderedza hupenyu hwemafuta nehafu), zvichikonzera kuora kwechisimbiso uye kuderedza kushanda zvakanaka kwepombi ye hydraulic.

Kupisa kwakanyanya kwemafuta kunowedzera kusimba kwemafuta, zvichiwedzera kuramba kuyerera kwemafuta uye zvinoita kuti kuyerera kwemafuta kuve nyore panguva yekutanga kwesystem. Izvi zvinogona kukonzera kuyerera kwepombi, kudedera, uye ruzha.

6. Kugadzira Sisitimu: Zvikanganiso Zvechisikigo Zvakavanzwa "Njodzi Dzakavanzika Dzekusagadzikana"

Kusagadzikana kwemamwe masisitimu e hydraulic kunokonzerwa nekukanganisa kuripo panguva yekugadzira:

Kugadzirwa kwedunhu kusina kunaka: Semuenzaniso, vharuvhu rekurerutsira riri kure zvakanyanya nepombi, zvichidzivirira kuvharwa kwesimba panguva yakakodzera; kusarudzwa kwevharuvhu yethrottle isina kunaka kunoita kuti pave nedanho rekugadzirisa kuyerera kwemvura risingakwanise kuenderana nekuchinja kwemutoro werobhoti;

Zvikanganiso zvemagadzirirwo ematangi emafuta: Huremu hwetangi hudiki zvakanyanya (kazhinji ka3-5 kupfuura kuyerera kwesystem), zvichikonzera kusakwana kwenzvimbo yekurasa kupisa; kushaikwa kwemabaffles mukati metangi kunoita kuti mafuta ekudzoka nekusvuta asanganiswe, zvichidzivirira kupatsanurwa kwemabubbles mumafuta zvinobudirira;

Marongerwo akaomarara emapaipi: Mapaipi anokombama madiki zvakanyanya, zvichikonzera kurasikirwa kwakanyanya kwesimba remunzvimbo imwe chete; mitsetse ine simba repamusoro neine simba repasi inofamba yakatarisana, ichipindirana uye ichikonzera kudedera.

Chechitatu, Mhinduro yeSisitimu:
Kubva paKugadzira kusvika paKushanda neKugadzirisa, Matanho Manomwe Akakosha Ekuona Kuti Hydraulic System Inoshanda Zvakagadzikana

Kuti zvigadziriswe zvinhu zvataurwa pamusoro apa, hurongwa hwakazara hwekutarisira nekugadzirisa hunofanira kuumbwa, hunosanganisira "kugadzirisa dhizaini - kutonga sarudzo - kuisa kwakarongeka - kupa basa nemazvo - kushanda zvakanaka nekugadzirisa - kutarisa nekuyambira - uye kugadzirisa matambudziko nekukurumidza." Matanho chaiwo ndeaya anotevera:

1. Kugadzirisa Magadzirirwo: Kuisa Hwaro Hwakasimba hweKugadzikana

Munguva yekugadzira, mhinduro ye hydraulic system inofanira kugadziriswa zvichienderana nehunhu hwemutoro uye nzira yekufamba kwe chinodzora servo che-axis nhatu:

Dhizaini yeDunhu: Shandisa sisitimu yekudzora miviri ye "servo pump + proportional valve." Pombi yeservo inodzora kuyerera kwakanyanya, nepo proportional valve ichidzora kuyerera kwakanyatsojeka kuderedza kushanduka kwedzvinyiriro. Accumulator inowedzerwa kune pombi yekubuda kuti ideredze kukwira kwedzvinyiriro panguva yekutanga. Chinotonhorera chinoiswa mumutsara wemafuta ekudzoka kuti ive nechokwadi chekuti tembiricha yemafuta yakagadzikana.

Dhizaini yeTangi reOiri: Kugona kwetangi kwakapetwa ka4 kupfuura kuyerera kwakanyanya kwesisitimu. Dhizaini iyi ine zvikamu zvemukati zvekusveta mafuta, kudzorera, uye kugadzika. Chidziviriro chekusveta mafuta chakaiswa panzvimbo yekusveta mafuta, uye nzvimbo yekusveta mafuta iri ≥150mm kubva pasi petangi kudzivirira kunyura kwetsvina yakagara. Chivharo chekufema chine desiccant chakaiswa pamusoro petangi kudzivirira kupinda kwehunyoro.

Marongerwo emapaipi: Mapaipi ane simba guru (pressure ≥16MPa) anoshandisa pombi yesimbi isina musono ine radius yakakombama ≥10 kakapetwa dhayamita yepombi. Mapaipi ane simba shoma anoshandisa machubhu enylon kudzivirira kukanganiswa kwezvikamu zvinofamba zverobhoti.Zvisungo zvemapaipi zvinonyudza zvinoshandiswa kuchengetedza mapaipi kuderedza kufambiswa kwemhepo.

2. Sarudzo Yakarurama: Sarudza Zvikamu Zvikuru "Zvinoenderana"

Kusarudzwa kwezvikamu kunofanirwa kutevedzera misimboti ye "kuenzanisa mutoro, kupa kudzokorora, uye kuve nechokwadi chehunhu hwakavimbika":

Servo Hydraulic Pombi: Verenga kuyerera kwakanyanya kunodiwa uye kumanikidzwa zvichibva pamutoro mukuru wemanipulator uye kumhanya kwekufamba. Pakusarudza pombi, bvumira 20% yekuyerera. Mapombi episton anochinjika anofarirwa, sezvo achipa kugona kwakanyanya kwevolumetric (≥90%) uye mhinduro yekudzora kuyerera nekukurumidza.

Zvikamu Zvekudzora: Mavharuvhu ane huwandu hwakafanana nemavharuvhu eservo anofanirwa kusarudzwa ane dhayamita inoenderana nechiyero chekuyerera kwemvura. Kumanikidzwa kwawo kwakayerwa kunofanirwa kunge kwakakwira ne30% kupfuura kumanikidzwa kwekushanda kwesystem. Mavharuvhu eservo emagetsi ane feedback yenzvimbo yespool ndiwo anonyanya kufarirwa, zvichipa kururama kwekudzora kwe±0.5%.

Zvisimbiso: Sarudza zvinhu zvakakodzera zvekuvhara zvichienderana nerudzi rwemafuta ehydraulic uye tembiricha yekushanda (semuenzaniso, fluororubber yenzvimbo dzinopisa zvakanyanya uye nitrile rabber yenzvimbo dzinopisa zvishoma). Dzora kudzvanywa kwechisimbiso mukati me20%-30% kuti uve nechokwadi chekuvhara zvinobudirira uku uchidzivirira kusakara zvakanyanya.

Oiri yeHydraulic: Oiri yehydraulic inodzivisa kupfekwa (semuenzaniso, L-HM46), ine viscosity index ≥140 uye inodzivirira kupfekwa kwakasimba. Kune nzvimbo dzine tembiricha yakaderera, oiri yehydraulic inodzivisa kupfekwa yakaderera yeL-HV46 inogona kushandiswa kuona kuti tembiricha yakaderera.

3. Kuisa Kwakajairika: Kudzivirira "Matambudziko Ekuisa Akatorwa"

Hunhu hwekuisirwa hunokanganisa zvakananga kugadzikana kwesisitimu uye hunofanira kutevedzera mitemo inotevera:

Kugadziriswa kweMotor-Pomp Coaxiality: Shandisa chiratidzo che dial kuti uve nechokwadi chekuti coaxiality deviation pakati pemotor shaft nepombi shaft iri ≤0.05mm, uye parallelism deviation iri ≤0.1mm/m.

Kuisa Mapaipi: Kubatanidza mapaipi kunoitwa uchishandisa argon arc welding. Mushure mekusanganisa, gadzira pickling uye passivation kubvisa weld slag uye scale. Usati wabatanidza, geza mapaipi nemhepo yakamanikidzwa kuti uve nechokwadi chekuti haana tsvina. Simbisa mafittings uchishandisa torque wrench ku rated torque (semuenzaniso, kune M20 fitting, torque yacho ≤0.05mm). 50-60N·m);

Kuiswa kweHydraulic Cylinder: Majoini ehydraulic cylinder nemamanipulator akabatana achishandisa majoini anoyangarara kuti agadzirise zvikanganiso zvekuisa. Chifukidziro cheguruva chinofanira kuiswa pamucheto wakatambanudzwa wetsvimbo yepiston kudzivirira guruva kupinda mucylinder.

Kuisa Sefa: Sefa yekusveta inofanira kuiswa panzvimbo inopinzwa tangi, ine kupfapfaidza kwakaringana kwe ≥100μm. Sefa ine kumanikidzwa kwakaringana inofanira kuiswa panzvimbo inobuda pombi, ine kupfapfaidza kwakaringana kwe ≥10μm. Sefa yemafuta ekudzosa inofanira kuiswa mumutsara wemafuta ekudzosa, ine kupfapfaidza kwakaringana kwe ≥20μm uye alarm inovhara.

4. Kugadzirisa Zvinhu Zvakanaka: Kuwana Kubatana Kwakanyatsonaka Kwevanhu Nemichina

Kugadzirisa inhanho yakakosha pakuona kushanda kwakarongeka kwe hydraulic system uye servo control system:

Kugadzirisa Kudzvanya: Mushure mekutanga sisitimu, gadzirisa zvishoma nezvishoma vharuvhu yekurerutsira kuti uunze kudzvanya kwesisitimu kusvika pahuwandu hwakagadzirwa (semuenzaniso, 12 MPa). Chengetedza kudzvanya kwemaminitsi makumi matatu uye cherechedza kudonha kwekudzvanya kwe ≤0.1 MPa. Edza kudzvanya kwesisitimu ne Robhoti Bzvimwe zvakaburitswa uye zvakazara kuti pasave nekuchinja-chinja kukuru kwekumanikidzwa.

Kugadzirisa Kuyerera Kwemvura: Tumira zviratidzo zvekudzora zvemafrequency akasiyana-siyana kuburikidza nePLC kuti ugadzirise kuvhurwa kwevharuvhu inoenzana, kuyera kubuda kwemvura kunoenderana, uye kuronga curve ye "signal-flow" kuti uve nechokwadi chekuti mutsetse we ≥95%.

Kugadzirisa Kwakarongeka: Kugadzirisa hurongwa hwe hydraulic pamwe chete ne servo motor uye PLC control system. Edza kururama kwekufamba (semuenzaniso, kukanganisa kwekuisa ≤±0.02mm) uye kumhanya kwekupindura (semuenzaniso, nguva kubva pakumira kusvika pakumhanya kwakarongwa ≤0.5s) ye axis yega yega yerobhoti kuti uve nechokwadi chekuti mhinduro dzakabatana pakati pe hydraulic nemagetsi systems.

5. Kushanda nekuchengetedza Sainzi: Gadzira Sisitimu Yekugadzirisa "Yakajairika + Inodiwa"

Kugadzirisa kwezuva nezuva kwakakosha pakuwedzera hupenyu hwema hydraulic systems uye kuona kuti zvinhu zvagadzikana. Maitiro ekugadzirisa anofanirwa kugadzwa:

Kugadzirisa Mafuta eHydraulic: Kune masisitimu matsva, tsiva mafuta ehydraulic mushure memaawa zana ekushanda, uye maawa ega ega e2,000 mushure meizvozvo. Edza mafuta mwedzi wega wega kuti uone kana akasviba (NAS grade 8 kana pasi inogamuchirwa), viscosity (viscosity deviation ≤ ±10% pa40°C), uye hunyoro (≤0.1%). Sefa mafuta (kunyatsonatswa kwefiltration ≥ 10μm) paunenge uchiazadzazve, uchiita shuwa kuti anoenderana nerudzi rwepakutanga.

Kugadzirisa Sefa: Chenesa sefa yekusveta mvura mwedzi mitatu yega yega, uye chinja mafirita ane simba repamusoro uye anodzoserwa nemvura mwedzi mitanhatu yega yega. Kana alarm ikavhurika, ishandure nekukasika.

Kugadzirisa Zvisimbiso: Ongorora zvisimbiso zvemasilinda nemavharuvhu ehydraulic gore rega rega. Dzorera chero kudonha kana kuora kwechinhu chero chipi zvacho nekukurumidza. Paunenge uchitsiva zvisimbiso, chenesa nzvimbo dzinoiswa kuti udzivise kusvibiswa.

Kugadzirisa Servo Pombi: Gezai zvisimbiso mazuva ese 3,000. Tarisai muviri wepombi kuti hauna kushanda awa yega yega uye yerai nzvimbo iri pakati perotor ne stator (tsivai kana ichipfuura 0.1mm). Tsivai mafuta epombi gore rega rega uye tarisai kuyerera kwemuchina wekumhanya unoshanduka.
Kudzora tembiricha yemafuta: Iva nechokwadi chekuti chitonhodzi chinoshanda nemazvo. Kana tembiricha yekunze yakanyanya muzhizha, wedzera feni kana air conditioner kuti uderedze tembiricha. Munguva yechando, pisa mafuta kusvika pamusoro pe20°C usati watanga muchina uchishandisa heater.

6. Kutarisa Panguva Chaiyo: Kugadzira Nzira ye "Yambiro Yekutanga"

Tichishandisa tekinoroji yeIoT, tinogonesa kutarisa masisitimu ehydraulic panguva chaiyo kuti tione zvikanganiso zvinogona kuitika:

Kutarisa Zvikamu Zvikuru: Zvinonzwa kumanikidzwa, zvinonzwa kuyerera, uye zvinonzwa tembiricha zvinounganidza data renguva chaiyo rehurongwa hwekumanikidzwa, kuyerera, uye tembiricha yemafuta, zvichigonesa kugadzwa kwezviyero zvealamu (semuenzaniso, maaramu ekuchinja kwepressure ye±0.3 MPa uye tembiricha yemafuta ≥60°C).

Kutarisa Kudedera uye Ruzha: Ma sensor ekudedera akaiswa pedyo nepombi yeservo ne hydraulic cylinder kuti aongorore kukurumidza kwekudedera (kazhinji ≤10 m/s²). Kudedera kusina kujairika kana ruzha zvinogona kuratidza kuti pombi yave kupera kana kuti vharuvhu inonamira.

Kutarisa Kubuda Kwemvura: Masensa ekudonhedza mafuta anoiswa pasi petangi remafuta, uye tepi yekuona kudonhedza inoiswa pamajoini akakosha. Maalamu anovhurika pakarepo anobatidzwa kana aonekwa kudonhedza mvura kudzivirira kukuvara kwakawanda.

7. Kugadzirisa Matambudziko Nokukurumidza: Gadzira Maitiro Ekugadzirisa "Kuisa Nzvimbo Yakakodzera - Kubata Zvinobudirira"

Kana system ye hydraulic ikakanganisika, teverai musimboti wekuti "nyore kutanga, zvakaoma gare gare, zvekunze kutanga, zvemukati gare gare" kuti mugadzirise nekukasika matambudziko nekuagadzirisa:

Kuchinja-chinja kwePressure: Kutanga tarisa kusvibiswa kwemafuta ehydraulic uye viscosity. Kana zvakajairika, tarisa kuti pombi yeservo inochinja-chinja kana kuti inonamira here, wobva watarisa kuti vharuvhu inokwana kana yasakara here.

Kuyerera Kusina Kukwana: Kutanga watarisa sefa kuti harina kuvharika here, wozoyera kuyerera kwepombi. Kana isina kukwana, tsiva pombi yeservo.

Kubuda kwemvura: Kutanga tarisa kana majoini asina kusimba, wobva watarisa kana zvisimbiso zvaora, wozopedzisira watarisa kuti cylinder nepiston rod zvakakuvara here.

Kufamba Kwakagadzika: Kutanga tarisa kana mafuta ehydraulic akawandisa, wobva watarisa kana ma solenoids eproportional valve asina kushanda zvakanaka, wozopedzisira watarisa kana ma hydraulic cylinders akabatana.

Chechina, Chidzidzo Chenyaya:
Kuvandudza Kugadzikana kweHydraulic System paFekitori yeZvikamu zveMota

Robhoti reservo rine mativi matatu pafekitori yezvikamu zvemota raive nematambudziko anowanzoitika ekuchinja-chinja kukuru kwesimba (kusvika ku ±0.5 MPa) uye zvikanganiso zvekuisa panzvimbo zvinodarika ±0.1 mm pakubata maworkpiece panguva yekugadzira tambo. Izvi zvakakonzera kudzikira kwe15% mukushanda kwekugadzira. Mushure mekushandisa matanho anotevera ekugadzirisa, kugadzikana kwesystem kwakavandudzika zvakanyanya:

Kuongororwa kweChikonzero: Kuongororwa kwakaratidza kusvibiswa kwemafuta e hydraulic kusvika padanho reNAS 10, nzvimbo ye 0.15mm pakati pe servo pump rotor ne stator, kukwenya pa proportional valve spool, uye kugona kwe reservo kunopfuura kaviri mwero wekuyerera kwe system. Kusakwana kwekupisa kwakaita kuti tembiricha yemafuta ipfuure 65°C kakawanda.

Matanho Ekugadzirisa:

Ndakatsiva L-HM46 hydraulic oil, ndakachenesa reservoir, ndikaisa ma baffles ne cooler.

Ndakatsiva pombi yeservo nevharuvhu inoenzana, ndikagadzirisa coaxiality yemota nepombi kuita 0.03mm.

Ndakaisa masensa ekumanikidza, tembiricha, uye vibration, zvakabatana neMES system yefekitori, uye ndakaisa alarm thresholds dzenguva chaiyo.

Vakagadzira nzira yekuchengetedza mafuta pamwedzi, kutsiva mafirita emwedzi mitatu, uye kuongorora zvisimbiso zvehafu yegore negore.

Mhedzisiro Yekugadzirisa: Kuchinja-chinja kwesimba remuchina kwakadzorwa mukati me ±0.1MPa, zvikanganiso zvekuisa tambo zvaive ≤±0.02mm, uye nguva yekudzima yakaderedzwa kubva pamaawa masere pamwedzi kusvika pasi pemaawa 0.5, zvichiwedzera kushanda zvakanaka kwekugadzira ne20%.

Chechishanu, Pfupiso: Chinhu Chinokosha Pakushanda Kwakagadzikana "Kutarisira Upenyu Hwakazara"

Kushanda kwakasimba kwe robhoti reservo rine mativi matatu Sisitimu ye hydraulic haigone kuwanikwa kuburikidza nekugadzirisa danho rimwe chete; asi, inoda manejimendi yakazara muhupenyu hwayo hwese, kubva pakugadzira nekusarudza kusvika pakuisirwa, kuiswa, kushanda, kugadziriswa, uye kutarisa. Chinokosha chiri mu: kuona kuti zvikamu zvinoenderana nehunhu hwemutoro nekufamba kwerobhoti; kuisa pamberi pekuchengetedza kwekudzivirira kuburikidza nekutarisira mafuta uye kuongororwa nguva dzose; uye kutsigira kutarisa kwakangwara, kushandisa masensa uye nzira dzinotungamirirwa nedata kuti vape yambiro dzepakutanga dzakarurama. Nekugadzira sisitimu yekutonga yakarongeka uye yakajairika chete ndipo panogona kuva sisitimu ye hydraulic kuva "moyo wakavimbika" werobhoti re servo rine mativi matatu, ichipa simba rinogara riripo uye rakagadzikana rekugadzira otomatiki.