Kukosha uye kutaurirana kwemitemo yebasa mushure mekutengesa pakutenga robhoti reservo rine mativi mashanu

Kukosha uye Kukurukurirana kweMitemo Yebasa Mushure meKutengesa Pakutenga Marobhoti Eservo Ane Akisi Mashanu

Pakati pehuwandu hwekuvandudzwa kwezvishandiso zvemaindasitiri, marobhoti eservo ane axis shanu, nekushanda kwavo nemazvo uye kuchinjika kwavo, vave vadyidzani vakuru mukugadzira michina ye3C, mota, uye indasitiri yendege. Kune vanotenga michina iyi, mashandiro ayo nemutengo wayo ndizvo zvinonyanya kutariswa, asi mazwi ebasa remushure mekutengesa—"vimbiso isingaonekwe" muhupenyu hwese hwemidziyo—anowanzo furatirwa.

Kutaura zvazviri, marobhoti eservo ane axis mashanu anoshandisa tekinoroji yakawanda, anosanganisira zvinhu zvakanyatsonaka zvakaita semasystem eservo, masystem eCNC, uye zvinoderedza maharmonic. Uyezve, kutenga zvinhu zvakasiyana-siyana kunounza matambudziko akadai senzvimbo, zvinoenderana nenguva, uye shanduko dzakajairwa. Mitemo isina kujeka mushure mekutengesa inogona kutungamira mukurasikirwa nenguva yekushanda, kana kutokanganisa kugadzikana kwemutsara wese wekugadzira. Nhasi, tichakurukura nezvemitemo yakakosha mushure mekutengesa pakutenga marobhoti eservo ane axis mashanu, tichitarisa kukosha kwawo uye nzira dzekutaurirana.

Kutanga, sei mitemo yebasa remarobhoti eservo ane axis mashanu "isingawanzoitiki" mushure mekutengesa?

Kusiyana nemidziyo yemazuva ese ye otomatiki, zvinodiwa zvebasa rekutengesa mushure mekutengesa kweservo ye-axis shanu Ruoko rweRobotics dzinoonekwa nekuomarara kwakanyanya, zvinodiwa zvinoenderana nenguva, uye kukosha kwadzo. Izvi zvinoita kuti mitemo yekutengeswa mushure mekutengesa ive yakakosha kupfuura mukutenga kwakajairika:

1. Kuomarara kweMidziyo, Kugadziriswa Kunoenderana neRutsigiro rweNyanzvi
Kukanganisa kwekururama kweruoko rwerobhoti rweservo rune axis mashanu kunowanzo kuyerwa muma microns, uye kugadzirisa matambudziko kunosanganisira zvinhu zvakawanda: matambudziko anogona kusanganisira torque isina kujairika yemota yeservo, parameter drift muCNC system, kana kupera kwechimiro chemuchina zvichikonzera kutsauka kwenzira. Matambudziko aya haagone kugadziriswa kuburikidza ne "kugadzirisa kwakajairika" - mutengesi anofanira kupa kuongororwa kwehunyanzvi hwepakutanga, maturusi akakosha, uye mhinduro dzekugadzirisa. Kana mitemo nemamiriro ezvinhu asinganyatso taura "zvisungo zvekutsigira zvepakutanga," vatengi vanogona kutarisana nedambudziko rekuti "havagone kuwana masevhisi ekugadzirisa." Semuenzaniso, mugadziri wezvikamu zvemotokari akatenga ruoko rwerobhoti rune axis mashanu. Nekuti mitemo nemamiriro ezvinhu mushure mekutengesa haana kutaura "mutoro wekugadzirisa nemazvo," michina yacho yakaita chikanganiso che0.05mm mushure memwedzi mitanhatu yekushanda. Mutengesi akaramba kuita calibration yemahara, achiti "kushanda zvisina kunaka." Mutengi pakupedzisira akawana imwe yuan 120,000 mumari yebasa refekitori, uye muchina wacho wakamiswa kwemazuva matatu, zvichinonotsa odha.

2. Kutenga zvinhu kuburikidza nemiganhu yenyika kunoenderana nenguva, uye kunonoka kwekutengesa = kurasikirwa zvakananga.
Maoko erobhoti ane mativi mashanu anowanzo kuve michina yakakosha pamitsetse yekugadzira. Nguva yekushanda inogona kukonzera kurasikirwa kwezuva nezuva kwemakumi ezviuru zveyuan (kana kutopfuura). Mukutenga kwemuganho, kana mitemo nemamiriro ekutengesa asina kutsanangura "nguva dzekupindura," vatengesi vanogona kunonoka kupindura nekuda kwenzvimbo. Izvi zvinogona kusanganisira rutsigiro rwekure rusina kutarisirwa, kugadziriswa kwenguva refu kwevhiza yevashandi vanogadzirisa panzvimbo, uye nyaya dzekubviswa kwezvikamu zvekutakura. Muongororo yakaitwa nekambani yekugadzira ye3C, mota yeservo yeruoko rwerobhoti rine mativi mashanu yakakundikana. Nekuti mitemo nemamiriro ezvinhu aingotaura chete "kugadzirisa nekukurumidza sezvinobvira" pasina kutaura nguva yakatarwa, mutengesi akatora mazuva gumi nemashanu kubva pakugamuchira mushumo wekugadzirisa kusvika pakutumira mainjiniya, zvichiita kuti mitsetse yekugadzira ivharwe panguva iyoyo uye zvichikonzera kurasikirwa zvakananga kunodarika 800,000 yuan.

3. Zvikamu zveKuvimba neKutevedzera Mutemo
Zvikamu zvepakati zvemaoko e-servo robotic ane axis mashanu (akadai se-harmonic reducers uye absolute encoders) zvinowanzogadziriswa uye zvinofanirwa kutevedzera mitemo yeindasitiri yenyika inotenga (yakadai seEU CE neUS UL). Kana mitemo nemamiriro ekunze kwekutengesa asina kujeka:

"Kuzvipira kwekutanga kwekugovera" kwezvikamu kunogona kutungamira kune mutengesi kuti ashandise zvikamu zve aftermarket, zvichikonzera kudzikira kwekururama uye kupfupikiswa kwenguva yehupenyu.

Vimbiso yekutevedzera mitemo: Kana vane masimba ekutonga vachida kugadziriswa kwezvikamu zviri mumidziyo zvisingaenderane nezvinodiwa munharaunda, mutengesi anogona kuramba kutora mutoro.

Chechipiri, "Core Value Points" yeMitemo yeBasa reKutengesa Mushure mekutengesa: Pfungwa Huru Dzinofanira Kutariswa neVatengi

Mushure mekujekesa kukosha kwazvo, vatengi vanofanira kutarisa pane "zvinhu zvakakosha" mumashoko ekupedzisira ekutengesa, sezvo izvi zvichinyatsoona mutengo wehupenyu hwemidziyo nenjodzi:

1. Nguva yeWaranti: Enda kupfuura "gore rimwe" wojekesa "kuvhara".

Waranti dzemidziyo yakajairika dzinowanzo sanganisira "warandi yegore rimwe chete yemudziyo wese," asi marobhoti eservo ane axis mashanu anoda zvimwe zvinodiwa:

Wedzera nguva yewarandi yezvinhu zvikuru: Kune zvinhu zvinokosha, zvinopfekwa zvakaita sema servo motors, CNC systems, uye reducers, zvinokurudzirwa kunyora "warandi yemakore maviri," iyo inodarika nguva yewarandi yemudziyo wese.

Bvisa mutauro usina kujeka maererano "nenyaya dzisina kunaka": Simbisa kuti "kukuvara kunokonzerwa nezvikanganiso zvekushanda uye simba guru hazvifukidzwe newaranti" kudzivirira kusawirirana kunotevera.

Kupatsanura mabasa munguva yewarandi: Bvumiranai kuti "mutengesi achapa zvishongedzo zvemahara uye kuisa panzvimbo yacho" uye muripe mari yekufambisa neyekugara yeinjiniya kudzivirira mari yekuwedzera.

2. Nguva dzekugadzirisa mhinduro uye dzekugadzirisa: Verenga zviyero, Dzivisa zvipikirwa zvemuromo

Nguva yakatarwa inokosha pabasa rekutengesa mushure mekutengeserana kwenyika dzakawanda. Mitemo nemitemo inofanira kutsiva mazwi asina kujeka akadai sekuti "nekukurumidza sezvinobvira" uye "nenguva yakakodzera" nenhamba dzinoverengerwa:

Nguva Yekupindura Uri Kure: Bvumirana "kupa rutsigiro rwehunyanzvi uri kure mukati memaawa maviri ekuzivisa dambudziko" (semuenzaniso, kuongororwa kwevhidhiyo uye kugadzirisa ma parameter);

Nguva Yokugadzirisa Panzvimbo: Taura kuti "Kana pasina resolution iri kure, mainjiniya wemugadziri wekutanga achatumirwa kunzvimbo yako mukati memazuva manomwe ebhizinesi" (cherechedza kana nyika yauri kutenga ine mainjiniya akachengetwa. Kana zvisiri, bvumirana "kugadzirisa mavhiza echinguvana, ayo achapfupikiswa kusvika kumazuva mashanu ebhizinesi");

Chibvumirano Chekubhadhara Nguva Yekuzorora: Kana nguva yekuzorora ichikonzerwa nekukundikana kwemutengesi kupindura/kugadzirisa dambudziko nenguva, bvumiranai "kubvisa 10% yemari yekurenda michina pamwedzi wega wega inodarika" (inoshanda pakubhadhara kana kutenga zvishoma nezvishoma).

3. Vimbiso yeZvikamu: Kudzivirira Njodzi yeKukanganiswa kweZvigadzirwa

Kana kugoverwa kwezvikamu zvakagadzirirwa zveRuoko rweRobhoti reAkisi Kana yamiswa, michina inogona kusiyiwa isina kushanda kwenguva yakareba. Saka, mitemo inotevera inofanira kunge iripo:

Kuunganidzwa kweZvikamu uye Kutenderera Kwezvinhu: Vatengesi vanofanirwa kuvaka nzvimbo yekuchengetera zvikamu munyika inotenga kana munharaunda iri pedyo, uye zvikamu zvinoshandiswa kazhinji (senge ma encoders nema sensors) zvinofanirwa kuendeswa mukati memaawa makumi manomwe nemaviri.

Zvimwe Zvikamu Zvisingachashandiswi: Chibvumirano chinoti "kana chikamu chikamiswa, mutengesi anofanira kupa chiziviso chemwedzi mitanhatu pachine nguva uye kukwidziridzwa kwemahara kune chimwe chikamu chinoenderana nacho." Izvi zvinodzivirira michina kuti isashande nekuda kwekumira kwechikamu.

4. Kudzidziswa Kwehunyanzvi uye Rutsigiro Rwekusimudzira: Kuve nechokwadi chekuti zvinogara zvichishandiswa kwenguva refu

Kushanda nekugadzirisa ruoko rwerobhoti rine mativi mashanu eservo zvinoda hunyanzvi hwakanyanya, saka mitemo nemamiriro ekutengesa mushure mekutengesa anofanira kusanganisira zviri mukati me "kusimbiswa kwehunyanzvi":

Nhamba nenhamba yezvidzidzo zvemahara: Mukati memwedzi mumwe chete mushure mekuendeswa kwemidziyo, zvidzidzo zviviri zvefekitori zvichapihwa, chimwe nechimwe chichidzidzisa vashandi vashanu nevashandi vaviri vekugadzirisa. Zviri mukati mekudzidziswa zvinofanirwa kusanganisira "kugadzirisa nguva dzose, kugadzirisa matambudziko, uye kugadzirisa nemazvo."

Mabhenefiti eKuvandudza Software: Izvi zvinotaura zvakajeka kuti "kuvandudzwa kwesoftware yeCNC system" (senge kugadzirisa mashandiro uye kuvandudzwa kwekushanda) kuchapihwa mahara panguva yehupenyu hwemuchina, zvichidzivirira kubhadhariswa kwekuwedzera kwekuvandudzwa kunotevera.

5. Kugadzirisa Makakatanwa uye Kugoverwa Kwemabasa: "Nzira Yekuchengetedza" yeKutenga Zvinhu Zvakasiyana-siyana

Nekuda kwekusiyana kwenzvimbo, nzira yekugadzirisa gakava remushure mekutengesa inofanira kubvumirana pachine nguva:

Nzira Yekuona Mutoro: Bvumiranai kuti "sangano rekuongorora rechitatu rinozivikanwa pamwe chete (rakadai seSGS kana TÜV) richaona chikonzero chekukundikana" kudzivirira kusarudzwa kwemunhu mumwe chete;

Nzira Dzekugadzirisa Makakatanwa: Isa "sangano rekugadzirisa nyaya munyika inotenga" pakutanga (semuenzaniso, vatengi vekuChina vanogona kusarudza China International Economic and Trade Arbitration Commission) pane nyika yemutengesi kuderedza mari yekutongwa kwematare;

Miganhu yeForce Majeure: Tsanangura kuti "kune kunonoka kwekutengesa mushure mekutengesa kunokonzerwa neforce majeure yakadai sedenda kana hondo, mutengesi anofanira kupa gwaro rakanyorwa, uye kunonoka hakufanirwe kudarika mazuva gumi nemashanu" kudzivirira kunonoka kusingaperi.

Chechitatu, Maitiro Anoshanda Ekutaurirana Mitemo Yekutengeswa Mushure mekutengesa: Matanho Matatu Ekutora Kutanga

Mushure mekunzwisisa mazwi makuru, vatengi vanofanira kutanga vaisa pfungwa dzavo pakutanga panguva yekutaurirana kuti vadzivise musungo wekuedza kufukidza zvese asi vachikundikana kuita zvinotevera:

1. Tsvagai hunyanzvi hwemutengesi hwekutengesa zvinhu zvakawanda mushure mekutengesa pachine nguva senzira yekukurukurirana

Simbisa kugona kwemutengesi mushure mekutengesa usati waita hurukuro:

Vabvunze kana vaine timu yebazi/yeinjiniya mushure mekutengesa munyika yavakatenga. Kana zvakadaro, kumbira kuti mitemo yacho itaure zvakajeka kuti "mainjiniya emuno achavepo panzvimbo iyi, nenguva dzekupindura dzikapfupikiswa kusvika kumaawa makumi mana nemasere."

Ongorora ongororo dzekare dzevatengi mushure mekutengesa (dzakadai seongororo dzezviitiko pamawebhusaiti akazvimirira uye mhinduro pamaforamu eindasitiri). Kana paine matambudziko nekunonoka kwekutengesa mushure mekutengesa, sanganisira chikamu chechirango mumitemo (semuenzaniso, muripo wezuva nezuva wekugadzirisa kwanonoka).

2. Isa Njodzi Pamberi Uye Tarisa Pazvinodiwa Zvikuru

Kana mutengesi akaramba kugamuchira zvese zvinodiwa, isa zvinhu zvakakosha pakutanga zvichienderana nenjodzi:

Chinonyanya kukosheswa: Nguva yewarandi yezvinhu zvikuru, nguva yekugadzirisa, uye nguva yekugovera zvikamu (zvinhu izvi zvitatu zvinokanganisa zvakananga kugona kwemuchina kushanda nemazvo);

Chechipiri chakakosha: Huwandu hwezvidzidzo zvehunyanzvi uye mabhenefiti ekuvandudza software (unogona kutaurirana kuti uderedze huwandu hwezvidzidzo neimwe chete, asi uwedzere rutsigiro rwekudzidzisa online);

Zvibvumirano zvinochinjika: Kutonga nyaya dzekugadzirisa gakava (kana mutengesi achisimbirira kuti nyika yaanogara, munogona kubvumirana panyaya yekugadza gakava mubato rechitatu risina kwarakarerekera, rakadai seSingapore kana Switzerland).

3. Inoda Kururamisa "Kwakanyorwa uye Kunoteverwa", Dzivisa Zvipikirwa zveMashoko

Zvibvumirano zvese zvakabvumiranwa mushure mekutengesa zvinofanirwa:

Nyorwa muchibvumirano chekutenga chepamutemo, kwete muchibvumirano chekuwedzera kana chipikirwa chemuromo;

Taura zvakajeka mutengesi "munhu wekutaurirana naye mushure mekutengesa" (zita, ruzivo rwekutaurirana naye, uye kero yeemail), uye taura kuti "chero shanduko mumunhu wekutaurirana naye inoda chiziviso chakanyorwa chemazuva manomwe" kudzivirira kuvhiringidzika nezvemunhu ane mutoro gare gare.

Mhedziso: Mitemo Yebasa reKutengesa Mushure mekutengesa "Imari Yenguva Refu" yeMarobhoti Eservo Ane Axis Mashanu

Kune michina inodhura uye inogara kwenguva refu senge marobhoti eservo ane axis mashanu, nguva dzebasa mushure mekutengesa dzinopfuura kungobata chete mukutenga; asi, inguva yekudyara kwenguva refu inoita kuti kugadzirwa kugadzikane uye inoderedza mari yese. Mukutenga kwemakambani, vatengi vanofanira kupfuura kufunga nezvemitengo uye kukoshesa nguva dzebasa mushure mekutengesa pamwe chete nekushanda kwemidziyo nesimba remutengesi. Pamusoro pezvose, robhoti rinogona kushanda zvakadzikama kwemakore mashanu rinofanira kutsigirwa nemitemo yakajeka uye yakazara yebasa mushure mekutengesa.