Kubata Zvikamu Zvakarongwa: Kuongorora Kushanda Kwemari Kwemarobhoti EServo Ane Makirabhu Matatu

Kubata Zvikamu Zvakarongwa: Kuongorora Kushanda Kwemari Kwemarobhoti EServo Ane Makirabhu Matatu

Mukugadzirisa otomatiki kwekugadzira majekiseni ekugadzira, kubata zvikamu zvakarongwa, senzira huru, kunoisa zvinodiwa zvakanyanya pakushanda zvakanaka kwemidziyo, kunyatsorongeka kwayo, uye kudzora mutengo. Marobhoti eservo ane tambo nhatu, nekuda kwekushanduka-shanduka kwadzo kwakasimba, kushanda kwadzo kwakasimba, uye purofiti yakakwira pakudyara, dzave sarudzo huru yekubata zvikamu zveplanar muindasitiri yekugadzira majekiseni, uye zvakare isarudzo inodhura zvishoma kune vatengi vepasi rese vanoisa mitsetse yekugadzira otomatiki. Chinyorwa chino chichaongorora zvakadzama mabhenefiti ekushandisa marobhoti eservo ane axis matatu mukubata zvikamu zveplanar kubva pamaonero ehunyanzvi, kudzora mutengo, uye kushanda zvakanaka kwekugadzira, zvichipa hunyanzvi hwekusarudza sarudzo dzekutenga otomatiki mumaindasitiri.

I. Hunhu Hukuru hweMarobhoti eServo ane Axis Three-Axis ekugadzirisa zvikamu zvePlanar

Chinodiwa chikuru chekubata zvikamu zveplanar molding nejekiseni ndechekuwana kubata kwakarurama, nekukurumidza, uye kwakagadzikana kwezvinhu mukati me X/Y/Z three-axis space. Magadzirirwo echimiro uye mashandiro emarobhoti eservo ane three-axis anoenderana zvakakwana nezvinodiwa izvi, zvinova hwaro hwehunyanzvi hwekubatsira kwavo pakushandisa mari shoma.

Robhoti reservo rine mativi matatu rakavakirwa paCartesian coordinate system. Mativi aro akatwasuka neakatwasuka anoumba planar motion system, nepo Z-axis ichigonesa kusimudza nekuisa panzvimbo. Mativi aya matatu akatwasuka uye anofambiswa ega, achinyatsovhara nzvimbo yeplanar part-removal mushure me Jekiseni Kuumba Machine Foroma inovhurika uye inovhara, isina nzira dzekufamba dzinodzokororwa, nokudaro ichivandudza kushanda zvakanaka kwebasa. Sisitimu yayo yekufambisa mota yeservo, pamwe chete nezvikamu zvekutumira zvine hungwaru zvakaita semabhora screws uye linear guides, inoita kuti ikwanise kudzokorora ±0.1mm, ichizadzisa zvizere zvinodiwa pakubviswa kwezvikamu zvakarongwa mujekiseni, ichidzivirira zvinobudirira kukwenya nekudonha kwechigadzirwa, uye ichivandudza goho rechigadzirwa.

Kune nzvimbo yeindasitiri yekugadzira majekiseni ekuumba, marobhoti emhando yepamusoro emhando nhatu, akadai serobhoti reZHIYI Bull Head rine mativi matatu, ane mutoro wepamusoro we50kg, achibata zviri nyore zvinodiwa zvemafuru akaomarara uye zvigadzirwa zvakakura zvakaumbwa nejekiseni. Anewo magadzirirwo ekudzivirira anodzivirira guruva uye anodzivirira mafuta, zvichiita kuti kushanda kwenguva refu kugadzikane munzvimbo yakaoma yeworkshop yekuumba majekiseni kuderedzwa, zvichideredza nguva yekushanda kwemidziyo. Uyezve, dhizaini yemodular yerobhoti reservo rine mativi matatu inobvumira kugadziriswa kunochinjika zvichibva pamamodheru akasiyana emuchina wekuumba majekiseni uye zvidimbu zvekuumba zvikamu, zvichibvisa kudiwa kwekugadzirisa kwakaoma uye zvichibvumira kukurumidza kugadzirisa mitsara yekugadzira zvikamu zveplanar zvine zvirevo zvakasiyana, nokudaro zvichideredza mari yekugadzirisa michina nemitsara yekugadzira.

II. Kukura Kwemutengo: Kubudirira Kwemari Yerobhoti reServo reThree-Axis Muhupenyu Hwaro Hwose

Kune vanotenga zvinhu zvakawanda pasi rose, kushanda zvakanaka kwemidziyo hakungoratidzwi chete pamutengo wekutenga chete asiwo kunowedzera muhupenyu hwese hwekutenga, kuisa, kushandisa, uye kugadzirisa. Robhoti reservo rine mativi matatu rinoratidza mabhenefiti makuru ekudzora mutengo padanho rega rega.

(I) Mari Yekutenga: Kuchinjika Kwakanyanya Kunoderedza Mari Yekutanga
Zvichienzaniswa ne-five-axis, six-axis, nedzimwe multi-Marobhoti Akisi, robhoti reservo rine mativi matatu rine dhizaini iri nyore, maitiro eR&D akakura uye maitiro ekugadzira ezvikamu zvepakati, uye mutengo wekutenga weyuniti unobatsira zvikuru. Panguva imwe chete, rakanyatso gadziriswa kuti rikwanise kusarudza zvikamu zvakarongwa, zvichibvisa kudiwa kwekubhadhara mari yakawanda yekuwedzera mabasa ekufamba, zvichiita kuti "ubhadhare sezvaunoda." Kune mabhizinesi madiki nepakati ekugadzira majekiseni kana mitsetse yekugadzira yakatarisana nemaitiro ekubata zvikamu zvakarongwa, mari yekutanga murobhoti reservo rine mativi matatu yakaderera zvikuru pane iro rerobhoti rine mativi akawanda, asi rinogona kusangana zvizere nezvinodiwa zvepakati, zvichiita kuti ive sarudzo inosarudzwa yekutenga zvinhu zvinodhura zvakanyanya.

(II) Mari yekutumira zvinhu uye yekugadzirisa matambudziko: Kukurumidza kutumira zvinhu kunoderedza nguva yekusashanda kwemagetsi pamutsetse wekugadzira
Maitiro ekuisa robhoti reservo rine mativi matatu ari nyore, haadi kugadziriswa kwakaoma kwenheyo kana kuronga nzvimbo. Pamwe chete ne graphical programming interface uye drag-and-drop teaching functionality, matekiniki anogona kukurumidza kupedzisa debugging uye program settings, zvichipfupisa zvakanyanya nguva yekuisa michina. Zvichienzaniswa nenguva yemavhiki ekugadzirisa debugging yemarobhoti ane mativi akawanda, marobhoti eservo ane mativi matatu anogona kuiswa mukugadzirwa mukati memazuva, zvichideredza kurasikirwa kwehupfumi kunokonzerwa nekudzimwa kwemutsetse wekugadzira, zvichiita kuti zvive zvakakodzera kune injection molding production lines dzinoda kukurumidza kuvandudzwa otomatiki.

(III) Mari yekushandisa nekugadzirisa: Kushandiswa Kushoma uye Kushanda Nesimba Kwakanyanya Kuderedza Mutoro Wekushanda
Panyaya yemitengo yekushandisa, sisitimu ye servo drive yerobhoti re servo rine mativi matatu inochengetedza simba, ichideredza kushandiswa kwesimba neanopfuura 30% zvichienzaniswa neyakajairika. Marobhoti ePneumatic, zvichikonzera kuchengetedza mari yemagetsi kwenguva refu. Panguva iyi, zvikamu zvayo zvikuru zvakajairwa zvakanyanya uye zvinoderedza kupfekwa kwayo, zvichingoda kungozorwa mafuta uye kuongororwa kuti zviitwe nguva dzose, pasina chikonzero chechikwata chehunyanzvi chakazvinakira. Uyezve, zvikamu zvayo zvinochinjika zvakanyanya uye zvinowanikwa zvakanyanya, zvichikonzera kuti mari yekugadzirisa ive yakaderera kupfuura yemarobhoti akaomarara ane axis dzakawanda. Pamusoro pezvo, marobhoti eservo ane axis nhatu kubva kumakambani akaita seZHIYI akapasa zvitupa zvepasi rose zvakaita seISO9001 neCE, achiedzwa zvakanyanya uye achigara kwenguva refu, zvichideredza avhareji yemutengo wekuva muridzi muhupenyu hwavo hwese.

III. Kushanda Nesimba Mukugadzira: Kukosha Kwakakosha Kwemarobhoti Eservo Ane Makirabhu Matatu Mukuvandudza Mashandiro Ekubvisa Zvikamu Zvakatenderera

Chinonyanya kuratidzwa chekubudirira kwemutengo ndechezvakanakira chaizvo zvinogona kugadzirwa nemidziyo pakugadzira. Munzira yekubvisa zvikamu zveplanar molding, marobhoti eservo ane mativi matatu anovandudza kushanda zvakanaka kwekugadzira, anovimbisa mhando yezvigadzirwa, uye anovandudza kugoverwa kwevashandi, achivandudza kushanda zvakanaka kwekugadzira uye nekukurumidza kushandura mari yemidziyo kuita purofiti yemakambani.

(I) Kubudirira Kwakawedzerwa Kwekushanda Uye Kuwedzera Kukwanisa Kwekugadzira Kaviri
Robhoti reservo rine mativi matatu rine kumhanya kwakanyanya, uye kushanda nekukurumidza kweX/Y axis kunosvika 120m/min uye kumhanya kwekusimudza Z-axis kwakakwana kubata zvikamu zvine frequency yakakwira. Chigadziko chimwe chete chinogona kushanda 24/7, zvichinyatsoenderana nekugadzirwa kwemichina yekuumba majekiseni uye kubvisa zvipingamupinyi zvekumhanya uye nguva dzekuzorora dzekubata zvikamu nemaoko. Zvichienzaniswa nekubata zvikamu nemaoko, robhoti reservo rine mativi matatu rinowedzera kushanda zvakanaka kwekubata zvikamu neanopfuura 80%, zvichiwedzera kugona kwese kwekugadzira mitsetse yekuumba majekiseni, uye rakakodzera zvakanyanya kugadzirwa kwezvigadzirwa zvakajairwa zvakagadzirwa nemajekiseni.

(II) Hunhu Hwechigadzirwa Hwakavimbiswa uye Mutengo Wakaderedzwa Wezvakaraswa
Kubata zvikamu nemaoko kunogona kuneta uye kukanganisa mashandiro, zvichikonzera kutsauka pakubata chigadzirwa, kukwenya, uye kutokuvara. Kuiswa kwakarurama uye kushanda kwakasimba kwerobhoti reservo rine mativi matatu kunoita kuti zviito zvekubata zvikamu zvirambe zvichienderera mberi, zvichideredza zvikuru zvikanganiso zvechigadzirwa zvinokonzerwa nevanhu. Panguva imwe chete, robhoti rinogona kudzora simba rekubata nekona, richidzivirira kukuvara kwechinhu nekuda kwekushanda zvisina kunaka, kuwedzera hupenyu hwechinhu, uye kuderedza kurasikirwa kwekugadzira. Maitiro ekugadzira akaratidza kuti mitsetse yekugadzira injection molding ine marobhoti eservo ane mativi matatu inogona kuderedza mwero wezvimedu zvechigadzirwa neinopfuura 50%, zvichichengetedza zvakanyanya mari yezvinhu zvakagadziriswa.

(III) Kugadzirisa Kugoverwa Kwevashandi Nekugadzirisa Kushomeka Kwevashandi
Parizvino, indasitiri yekugadzira pasi rose iri kusangana nekushomeka kwevashandi uye kukwira kwemitengo yevashandi. Kupisa kwakanyanya uye nzvimbo dzebasa dzinodzokororwa mumashopu ekugadzira majekiseni zvinoitawo kuti zviome kukwezva vashandi vakagadzikana. Marobhoti eservo ane axis matatu anogona kutsiva zvachose vashandi vemaoko mumabasa ekusarudza zvikamu. Chikwata chimwe chete chinogona kutsiva vashandi vaviri kusvika vatatu, kwete chete kuderedza mari yevashandi asiwo kusunungura vashandi kubva pabasa rinorema rinodzokororwa, zvichivabvumira kuendeswa kunzvimbo dzinoda tekinoroji zvakanyanya. Kune vatengi vekunze kwenyika, mukana uyu unogadzirisa zvinobudirira matambudziko ekushomeka kwevashandi mumafekitori ekune dzimwe nyika, unovandudza kushanda zvakanaka kwekugoverwa kwevashandi pamitsetse yekugadzira, uye unodzivirira kusagadzikana kwekugadzirwa kunokonzerwa nekuchinjwa kwevashandi.

IV. Kuenzanisa Kushanda Kwemari Kwemarobhoti EServo Ane MaAxis Matatu Muzviitiko Zvekusarudza Zvikamu Zvakarongwa

Mukusarudza michina inongoerekana yagadzirwa yekusarudza zvikamu zveplanar mu injection molding, marobhoti eservo ane mativi matatu, kana tichienzanisa nemarobhoti ane mativi matatu uye marobhoti ane mativi akawanda, anoumba mukana wekukwikwidzana we "kuenzanisa mashandiro nemutengo" maererano nekushandisa mari, zvichiva mhinduro yakanaka kune vazhinji vanotenga. Zvichienzaniswa nemaoko erobhoti ane mativi matatu, maoko erobhoti ane mativi matatu anopa kunyatsoshanda kwakanyanya, kushanda kwakasimba, uye kushanda nesimba. Kunyange zvazvo mutengo wekutanga wekutenga wakakwira zvishoma, kushandiswa kwesimba kwenguva refu uye mari yekugadzirisa yakaderera, zvichiita kuti zvive zvakakodzera kune zviitiko zvekusarudza zvikamu zveplanar zvinoda kunyatsoshanda uye kushanda zvakanaka. Nguva yekubhadhara inowanzova makore 1-2, zvichiratidza mukana wakakosha wekushandisa mari kwenguva refu. Zvichienzaniswa nemaoko erobhoti ane mativi mashanu uye matanhatu, nepo asina mabasa akaoma ekutenderera uye ekubata-bata, maoko erobhoti ane mativi matatu akakosha kune imwe chete uye core process yekusarudza zvikamu zveplanar, uko pasina mamwe mabasa anodiwa. Mutengo wavo unongova 1/3 kusvika 1/2 chete wemaoko erobhoti ane mativi akawanda, asi vanowana anopfuura 90% yekushanda zvakanaka. Kune mitsetse yekugadzira majekiseni inotarisa pakusarudza zvikamu zvakarongwa, ndiyo nzira yakanakisisa "yepamusoro-soro".

Uyezve, maoko e servo robotic ane axis matatu anowirirana zvakanyanya, anobatanidzwa zvakanaka nemichina yekuisa jekiseni, ma conveyors, uye michina yekuyedza, zvichinyatso shandiswa mumitsetse yekugadzira iripo otomatiki pasina kuda shanduko huru. Panguva iyi, inotsigira mhinduro dzewelding dzakagadzirwa uye inlay upgrade, zvichibvumira kuwedzera kushanda zvichienderana nezvinodiwa pakugadzira. Izvi zvinopa nzvimbo yekuvandudza tambo dzekugadzira mune ramangwana, zvichizadzisa "kudyara kamwe chete, kushandiswa kwakawanda" uye zvichiwedzera kushanda kwemutengo wemidziyo yese.

V. Zvinhu Zvikuru Zvinofanira Kufungwa Nevatengi Vekunze Kusarudza Marobhoti EServo Ane Akisi Nhatu

Kune vanotenga michina yekuumba majekiseni pasi rose, pakusarudza robhoti reservo rine mativi matatu, zvakakosha kufunga nezvezvinodiwa chaizvo zvekugadzirisa zvikamu zveplanar, vachitarisa simba remhando, parameters yechigadzirwa, uye vimbiso yebasa kuti vave nechokwadi chekuti michina yakasarudzwa inopa zvese zvinobudirira pamutengo uye kukosha kwenguva refu.

MaParameters Epakati Anoenderana: Zvichienderana nehuremu nehukuru hwechigadzirwa chakaumbwa nejekiseni, sarudza robhoti rine mutoro wakakodzera uye stroke. Semuenzaniso, pakubata zvigadzirwa zvikuru, robhoti yeservo yemhando yebull-head ine mutoro we50kg inogona kusarudzwa. Panguva imwe chete, teerera zviratidzo zvepakati zvakaita sekudzokorora uye kumhanya kwekushanda kuti uve nechokwadi chekuti zvinoenderana nekufamba kwemutsetse wekugadzira.

Kuziva Zvitupa Zvepasirose: Isa zvinhu zvine zvitupa zvepasirose zvemhando yepamusoro zvakaita seISO9001 neCE pamberi kuitira kuti michina isvike padanho rekugadzira mafekitori ekune dzimwe nyika uye kudzivirira matambudziko emutero nekushandiswa kwemidziyo anokonzerwa nekushaikwa kwezvitupa.

Tarisa paMabasa eBrand: Sarudza mabrand ane mazano epasi rose ekutengesa usati watengesa uye rutsigiro rwehunyanzvi mushure mekutengesa. Semuenzaniso, ZHIYI ine timu yebasa rehunyanzvi inovhura maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo, inopa vatengi vekunze mabasa akazara anosanganisira kupihwa kwemidziyo, kudzidziswa, nekugadzirisa, kuona kuti michina inoshanda zvakanaka pamitsetse yekugadzira kunze kwenyika uye kuderedza mari yekutengesa mushure mekutengesa.

Tarisa Nyaya dzeProjekiti: Isa pamberi mabhurandi ane ruzivo rwakakura muindasitiri yekugadzira majekiseni. Ruzivo rwekushandisa rwevakuru runovimbisa kuti michina inochinjika zviri nani kunzvimbo dzakasiyana uye zvinodiwa zvemitsetse yekugadzira zvikamu zve flat-plate, zvichideredza njodzi dzekutenga.

Mhedziso: Kuvandudza otomatiki yekubvisa zvikamu zvejekiseni rekugadzira mapurasitiki epurasitiki (flat-plate) hakusi kutsvaga michina ine magadzirirwo akakwirira, ine mabasa akawanda, asi kusarudza mhinduro ine hunyanzvi uye purofiti yepamusoro pakudyara. Marobhoti eservo ane tambo nhatu, ane hunhu hwawo hwakakodzera zvinodiwa pakubvisa zvikamu zvepurasitiki, mabhenefiti ekudzora mitengo muhupenyu hwese, uye kuvandudzwa kwekushanda zvakanaka kwekugadzira, zvave sarudzo yekuenzanisa nekushandisa mari zvakanaka mumamiriro ezvinhu aya.

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