Kusarudzwa kweRobhoti: Chidzidzo cheRobhoti dzine Akisi shanu muKuumbwa kweInjection yeMota dzeMota dzeSimba Idzva

Kusarudzwa kweRobhoti: Chidzidzo cheVashanu-Marobhoti Akisi muKuumbwa kweMagetsi eMota dzeMota dzeSimba Idzva

Kukurumidza kukura kweindasitiri yemotokari itsva yesimba kwakaita kuti pave nezvinodiwa zvakanyanya zvekugadzira zvinhu zvakagadzirwa nejekiseni resimbi zvakaita sema "motor housings". Kunyatsorongeka, kugara kwakasimba, uye kushanda zvakanaka kwekugadzira kwave kwakaoma, zvichiita kuti marobhoti echinyakare ane tambo nhatu asakwane pakuita zvinhu zvakaoma zvekuumba. Marobhoti e "five-axis servo", ane flexible multi-axis linkage uye high-precision positioning control, ave michina inoshanda otomatiki mukugadzirwa kwe "injection molding" ye "new energy vehicle motor housings". Chinyorwa chino chichaongorora pfungwa dzekusarudza marobhoti ane tambo nhatu, kutanga kubva pakurwadziwa kwekugadzirwa kwe "injection molding" ye "new energy vehicle motor housings", uye kupa referensi yakakodzera yemakambani e "injection molding" zvichibva pamiedzo inoshanda.

I. Kugadzira Jekiseni reMagetsi Matsva Emotokari: Sei Marobhoti Ane Akisi Mashanu Ave Chinhu Chinodiwa?

Ingave yakagadzirwa nemapurasitiki einjiniya kana kuti simbi yakagadzirwa nesimbi, dzimba dzemotokari itsva dzine simba dzinoonekwa nezvivakwa zvisina kurongeka, kururama kwakanyanya, uye kuoma kwekugadzirisa. Panguva imwe chete, nguva yekugadzirwa inorema pasi pezvinodiwa zvekugadzira zvakawanda ndiyo inotungamira zvinodiwa zvikuru zvemarobhoti, chinova ndicho chikonzero chikuru nei marobhoti ane axis mashanu ari kutsiva michina yechinyakare.

Kuoma kwemaitiro ekuumba kunoda kushanda kwakasiyana-siyana: Dzimba dzemotokari, dzakagadzirirwa kubatanidza mota, dzinowanzo sanganisira zvivakwa zvakaoma zvakaita sezvipenga zvekupisa, zvipikiri zvekuisa, uye maburi ekumisa. Zviumbwa zvinowanzova nema "core-dissipation fins" uye "angled ejector mechanisms". Marobhoti ane mativi matatu anogona kungofamba ne "linear" chete pa "X/Y/Z axes", zvichiita kuti asakwanise kubvisa zvikamu zvakatenderedzwa kana kugadzirisa mamiriro e "multi-angle", uye anogona kukanganiswa nezvikamu zve "mold". Kusiyana neizvi, marobhoti ane mativi mashanu, ane "synchronous rotary axes", anogona kushanda ne360° pasina nzvimbo dzakaonekwa, achidzivirira zviri nyore zvivakwa zve "mold" kuti abvise zvikamu nemazvo.

Zvinodiwa nemazvo zvinoraira mwero wepamusoro wekuisa mota: Kushivirirana kwezvikamu zvema "new energy vehicle motor housings" kunofanirwa kudzorwa mukati mema "micrometers", nezvinodiwa zvakasimba zve "coaxiality", "parallelism", uye zvimwe zvinoshivirirana zve geometric. Kukundikana kuzadzisa zvinodiwa izvi kuchakanganisa zvakananga kurongeka kwe "motor assembly" uye kugadzikana kwekushanda. Marobhoti e "five-axis servo" anowana kurongeka kwekudzokororwa mukati me ±0.05mm. Pamwe chete nekushanda zvakanaka kwe "servo drive system", izvi zvinodzivirira mabumps uye kutsauka kwenzvimbo panguva yekubvisa chikamu uye kuiswa, zvichivimbisa kugadzikana kwechigadzirwa.

Kugadzirisa zvakanyanya zvinodiwa pakugadzirwa kwezvinhu zvakawanda: Kugadzirwa kukuru kwemotokari itsva dzinoshandisa simba kunoda kushanda kwemaawa makumi maviri nemana kwemota dzinoshandisa injini. Bhodhi reRobhoti batanidza maitiro akawanda akadai sekupatsanurwa kwemagedhi, kuongororwa kwechigadzirwa, uye kuunganidzwa kwemapallet, zvichibvisa kudiwa kwekupindira nemaoko. Nguva yekutenderera kamwe chete inogona kuderedzwa kusvika mukati memasekonzi masere, zvichiwedzera kushanda zvakanaka neanopfuura 60% zvichienzaniswa nekugadzirwa nemaoko, ukuwo zvichideredza zvakanyanya mari yevashandi nemitengo yezvimedu.

Kuchinjika kunzvimbo dzinopisa zvakanyanya: Dzimba dzemotokari dzinowanzo shandisa mapurasitiki einjiniya anodzivirira kupisa kwakanyanya akadai sePPS nePA66. Kupisa kwepamusoro pechigadzirwa kwakakwira panguva yekubviswa kwechinhu. Roboti rine mativi mashanu rinogona kuve nemaclamp anochinjika anodzivirira kupisa kwakanyanya uye zvishandiso zvekudzivirira kupisa kudzivirira kukuvara kwechigadzirwa kunokonzerwa nekushanduka kwekupisa kwakanyanya kwemaclamp panguva yekubvisa chikamu. Inogonesawo kubviswa kwechikamu otomatiki, kugadzirisa matambudziko ekuchengetedza ane chekuita nekushanda kwekupisa kwakanyanya panguva yekubvisa chikamu nemaoko.

II. Kuumbwa Kwemajekiseni Emota dzeMotokari Dzitsva: Zvinhu Zvinokosha Zvekufunga Nezvemarobhoti Ane Akisi Mashanu

Zvichienderana nehunhu hwekugadzira mota dzemotokari itsva, kusarudzwa kwerobhoti rine mativi mashanu kunofanirwa kutarisa pahukuru hushanu: kugona kwekutakura, kunyatsorongeka kwenzvimbo, kuchinjika kwekufamba, kugona kubatanidza maitiro, uye kugadzikana. Panguva imwe chete, inofanira kugadziriswa zvichienderana nezvinodiwa chaizvo zvemold, huwandu hwemuchina wekugadzira injection, uye nguva yekugadzira. Zvinodiwa zvekusarudza ndeizvi:

1. Kukwanisa Kutakura: Kuenzanisa Huremu hweChigadzirwa + Huremu hweChigadziko, neMuganho weKuchengetedzwa

Huremu hwemota hunosiyana zvichienderana nemota uye dhizaini yayo. Mota imwe chete yemota diki itsva ine simba inorema anenge 1-3 kg, nepo mota dzekutengesa dzichigona kusvika 5-8 kg. Pakusarudza robhoti rine mativi mashanu, mutoro wayo unofanirwa kufukidza huremu hwechigadzirwa + huremu hwechinhu chakagadzirwa, nemuganhu wekuchengetedza weinenge 50% kudzivirira kukanganiswa kwekudengenyeka uye kururamisa nekuda kwemutoro usina kukwana panguva yekufamba nekukurumidza. Semuenzaniso, kune mota ine mativi matatu, zvinokurudzirwa kusarudza robhoti rine mativi mashanu rine mutoro wakayerwa ≥ 8 kg. Kana uchibatanidza zvishandiso zvekuongorora kuona uye zvekucheka gedhi, mutoro unofanirwa kuwedzerwa zvakanyanya.

2. Kurongeka Kwenzvimbo: Kudzokororwa ≤ ±0.05mm, kuchienderana nezvinodiwa zve geometric tolerance.

Zvinodiwa zve coaxiality uye positional accuracy zvemotor housing zvinosarudza zvakananga mwero we accuracy werobhoti. Zviratidzo zvekusarudza core zvinofanirwa kutarisa pa repeatability uye path positioning accuracy. Repeatability inofanira kunge iri ≤ ±0.05mm kuti ive nechokwadi chekuiswa kwakafanana uye nzvimbo dzekutora nguva dzese. Panguva imwe chete, robhoti rine axis mashanu rakashongedzwa ne linear scale yakanyatsonaka uye servo drive system rinofanira kusarudzwa kuti riwane control chaiyo yekumhanya panguva yekufamba, kudzivirira kutsauka kwechigadzirwa kunokonzerwa nekumira kamwe kamwe kana kukurumidza.

3. Kuchinjika Kwekufamba: Kufamba kweRotary Axis uye Kumhanya Kwakagadziriswa kuMold Structure.

Kufamba nekumhanya kwekutenderera kwema A/C axes erobhoti ane axis mashanu (rotary axes) zvakakosha pakugadzirisa chimiro chemold. Kune ma mold emotor housing ane ma ejectors akawanda akakombama uye ma core pulling mechanisms, A-axis rotation angle inofanira kunge iri ≥ ±180°, uye C-axis rotation angle inofanira kunge iri 360° isina ma dead angles. Panguva imwe chete, kumhanya kwekutenderera kunofanirwa kugadziriswa kuti kusangane nezvinodiwa zvekugadzira zve slow-walk positioning uye fast-walk acceleration, zvichiita kuti zvive nyore panguva yekutora pasina kukanganisa production cycle.

4. Kugona Kubatanidza Maitiro: Kunotsigira Kubatana KwemaProcess Akawanda, Kuderedza Kudyara Kwemidziyo Yekugadzira

Robhoti remhando yepamusoro rine mativi mashanu rinofanira kuva nehunyanzvi hwakasimba hwekubatanidza maitiro, richibatanidza zvakananga mabasa akadai sekuchekerera magedhi otomatiki, kuongorora chitarisiko chekutanga chezvigadzirwa, kuisa tireyi otomatiki, uye kudya zvinhu zvisina kugadzirwa. Kubatana kwemaitiro akawanda kunogona kuitwa kuburikidza nehurongwa hwekudzora hunorongwa. Semuenzaniso, mushure mekutora imba yemota, robhoti rinogona kuchekerera gedhi nemazvo, rozotumira chigadzirwa kunzvimbo yekuongorora kuti chiongororwe nemativi ekutanga. Zvigadzirwa zvakakodzera zvinoiswa mutireyi zvakananga, nepo zvigadzirwa zvisina kukodzera zvichirongedzwa otomatiki, zvichiita kuti mabasa e "kutora-kugadzirisa-kuongorora-kuronga-" akabatanidzwa, zvichipfupisa zvakanyanya mafambiro ekugadzira.

5. Kugadzikana uye Dziviriro: Inochinjika munzvimbo dzekugadzira maindasitiri, ichizadzisa zvinodiwa zvekushanda kwemaawa makumi maviri nemana.

Mitsetse yekugadzira majekiseni ekugadzira injini dzemota inowanzo shanda kwemaawa makumi maviri nemana, zvichiita kuti kuomarara kwechimiro uye mwero wekudzivirira ruoko rwerobhoti zvive zvakakosha. Muviri unofanirwa kuvakwa nesimbi yakasimba kudzivirira kushata kwechimiro kunokonzerwa nekufamba kwenguva refu nekukurumidza; mwero wekudzivirira unofanirwa kusvika IP54 kana kupfuura kuti ugone kutsungirira guruva, mafuta, uye ngura yemuchina wekugadzira majekiseni; inofanirawo kuve nemidziyo yekuzviongorora, dziviriro yekumira nekukurumidza, uye mabasa ekudzivirira kuputika kwemota, zvichibvumira kudzima nekukurumidza kana paine kusarongeka kudzivirira kukuvara kwemidziyo nemafuru uye kuve nechokwadi chekuti mutsetse wekugadzira unoshanda nguva dzose.

6. Kuchinjika: Kubatanidzwa Kwakatsetseka neMachina Ekugadzira Injection neMakumbo

Pakusarudza robhoti, iva nechokwadi chekuti yakabatana zvakanaka nemidziyo iripo yekuisa jekiseni uye magadzirirwo emold. Kune michina mikuru yekuisa jekiseni ine simba re800T zvichikwira, zvinokurudzirwa kusarudza robhoti ine simba rekuita servo ine ruoko rwakatambanudzwa kuti isangane nezvinodiwa zvemafuru makuru ekubvisa chikamu. Panguva imwe chete, sisitimu yekudzora yerobhoti inofanira kutsigira kutaurirana kwezviratidzo nemuchina wekuisa jekiseni nemold, zvichigonesa kubatana kwezviratidzo zvekupedzisa jekiseni, zviratidzo zvekubvisa chikamu cherobhoti, uye zviratidzo zvekuvhura/kuvhara mold kudzivirira nguva yekumirira pakati pemidziyo.

III. Kuumbwa kweMagetsi eMota dzeMota dzeSimba Idzva: Chidzidzo cheKushandiswa kweRobotic Arm yeAxis Five-Axis

Nhoroondo Yenyaya: Mugadziri wezvikamu zvikuru zvemotokari itsva dzine simba anonyanya kugadzira ma "injection molding" e "motor housings" emotokari itsva dzine simba. Zvigadzirwa izvi zvakagadzirwa nepurasitiki yePPS engineering, inorema 2.8kg imwe neimwe, ine divi rimwe chete re ±0.03mm, ine divi rimwe chete re ±0.03mm. Modhi yekutanga yekugadzira yaishandisa ruoko rwe "three-axis robotic arm" pamwe nerubatsiro rwemaoko, izvo zvakasangana nematambudziko akadai sekukanganiswa kwezvikamu, "high scratch rate" (inenge 5%), uye "slow production cycle" (15 seconds pa cycle). Kuti igutse zvinodiwa zvekugadzira zve 500,000 units pagore, ruoko rwe "ZHIYI five-axis dual-arm servo robotic" rwakaunzwa kuti ruvandudze mutsetse wekugadzira.

Kusarudza uye Kufananidza

Zvichienderana nehunhu hwechigadzirwa uye zvinodiwa pakugadzira, robhoti reZHIYI rakagadzirwa nemaoko maviri rakagadziriswa nemaoko mashanu rakasarudzwa pakupedzisira. Magadzirirwo aro makuru ndeaya anotevera:
Mutoro wakayerwa: 10kg, une mukana wakakwana wekuchengetedza, unokwanisa kutakura zvinhu zvinochinjika zvinoramba kupisa zvakanyanya uye zvishandiso zvekuchekerera magedhi;
Kudzokororwa: ± 0.03mm, zvichizadzisa zvinodiwa zve micron-level yechigadzirwa;
Kona yekutenderera yeA/C axis: A-axis ±180°, C-axis 360°, inochinjika kune ejector ine angled uye structures dzinodhonza core-drawing, zvichiita kuti zvikamu zve angled zvibviswe pasina kukanganiswa;
Kubatanidzwa kwemaitiro: Kunobatanidza kuchekwa kwegedhi otomatiki, kuongororwa kwekutanga kweCCD, uye mabasa ekuisa tireyi otomatiki, zvichiita kuti pave nekubatanidzwa kwemapurogiramu akawanda;
Kuenderana kwemuchina wekugadzira jekiseni: Muchina wekugadzira jekiseni mukuru we800T, ruoko rwakatambanudzwa runosangana nezvinodiwa zvekubvisa chikamu chemuforoma, uye sisitimu yekudzora inobatanidzwa zvakanaka nemuchina wekugadzira jekiseni.

Mhedzisiro Yekushandisa

Kubudirira Kwakawedzerwa Zvikuru Pakugadzira: Nguva yekushanda kamwe chete yakaderedzwa kubva pamasekonzi gumi nemashanu kusvika kumasekonzi mapfumbamwe, kugona kwekushandisa paawa imwe neimwe kwakawedzera ne66.7%, uye kushanda kwemaawa makumi maviri nemana nguva dzose kunogona kuita kuti kugadzirwa kwegore negore kwemayuniti mazana matanhatu, zvichipfuura zvinangwa zvekugadzira;
Kuderedzwa Zvikuru Kwekuyera Kwezvakachekwa: Kuiswa kwakanyatsojeka uye kushanda kwakasimba kweruoko rwerobhoti rune mativi mashanu kunogadzirisa zvizere matambudziko ekuroverana kwezvikamu uye kutsauka kwenzvimbo panguva yekubata zvikamu, zvichideredza mwero wekuora kubva pa5% kusvika pa0.8%, zvichideredza zvakanyanya marara ezvinhu;
Mari Yevashandi Yakagadziridzwa: Huwandu hwevashandi pamutsetse wega wega wekugadzira hwakaderedzwa kubva pa3 kusvika pa1 (inongotarisirwa chete nekutarisa michina), zvichideredza mari yevashandi ne66%. Pamwe chete nekushanda kwemaawa makumi maviri nemana, kuchengetedza mari yevashandi pagore kunodarika miriyoni imwe chete yeyuan;
Kuvandudzwa kweMutsetse weKugadzira otomatiki: Kunoita kuti maitiro ese ashande otomatiki kubva "kuumba majekiseni - kubata zvikamu - kuchekerera gedhi - kuongorora - kuisa tireyi," pasina kupindira kwevanhu. Kuenderana kwechigadzirwa kunosvika 99.9%, zvichisangana nezvinodiwa zveOEM dzemotokari itsva dzesimba;
Kugadzikana Kwemidziyo Kwakanaka: Midziyo iyi ine sisitimu yekudzivirira IP55 uye basa rekuzviongorora, uye mwero wekukundikana kwemidziyo panguva yekushanda kwemaawa makumi maviri nemana uri pasi pe [percentage isipo]. 0.5%, zvichiita kuti mutsetse wekugadzira ushande zvakanaka.

Kukosha Kwenyaya Yekudzidza: Chidzidzo ichi chinosimbisa zvizere kukodzera kwemarobhoti ane mativi mashanu mukugadzirwa kwejekiseni rekugadzira mota itsva dzemagetsi. Kuburikidza nekusarudza kwakasarudzika uye kubatanidzwa kwemaitiro, hazvingogadzirisi chete matambudziko emhando dzekugadzira dzechinyakare asiwo zvinovandudza katatu mukubudirira kwekugadzira, mhando yechigadzirwa, uye kudzora mutengo, zvichipa mhinduro ye otomatiki inodzokororwa yekugadzira zvikamu zvakakura zvejekiseni remagetsi emotokari itsva.

IV. Kudzivisa Pfungwa Dzisiri Dzechokwadi Mukusarudza Marobhoti Ane Akisi Nhanhatu

Mukusarudza marobhoti ane axis mashanu ekugadzira injini dzemotokari itsva, makambani mazhinji anowira mumusungo we "parameter-only" uye "kusarudza asingafungi kuti inodhura zvakanyanya." Pfungwa dzisiri dzechokwadi dzinoita kuti michina isawirirane nezvinodiwa pakugadzira uye mari inorasika dzinogona kudzivirirwa. Heano mapoinzi makuru ekudzivirira matambudziko aya:

Dzivisa kutarisa chete pamatanho asina kufunga nezvekuenderana kwechokwadi: Mamwe makambani anoedza nepaasingafungi nezvekukwanisa kurema zvakanyanya uye kunyatsoita zvinhu nemazvo, achiregeredza zvinodiwa chaizvo zvemagadzirirwo emafuru uye matani emuchina wekugadzira majekiseni. Semuenzaniso, kushandisa robhoti rine tambo shanu rinorema pafuru diki hakungowedzeri mari yemidziyo chete asiwo kunokanganisa nguva yekugadzira nekuda kwekurohwa zvakanyanya.

Dzivisa kuregeredza kugona kwekubatanidza maitiro: Kana robhoti rine mativi mashanu chete rine basa rimwe chete rekusarudza chikamu rikasarudzwa, richiri kuda kubatanidzwa nezvimwe zvishandiso kuti ripedzise maitiro akadai sekuchekerera magedhi nekutarisa, kutadza kuwana kubatanidzwa kwemutsetse wekugadzira uye pakupedzisira kuda mari yekuwedzera.

Dzivisa kuregeredza basa rekutengesa mushure mekutengesa uye rutsigiro rwehunyanzvi: Kugadzirisa nekugadzirisa marobhoti ane mativi mashanu kunoda timu yehunyanzvi yehunyanzvi. Pakusarudza robhoti, teerera network yemutengesi yepasi rose mushure mekutengesa uye rutsigiro rwekudzidziswa kwehunyanzvi kuti uve nechokwadi chekugadzirisa nekugadzirisa nekugadzirisa panguva yakakodzera kunyangwe munzvimbo dzekugadzira dzekunze kwenyika.

Dzivisa kuregeredza kuenderana kwemidziyo uye kugona kwayo kukura: Zvigadzirwa zvitsva zvemotokari zvine simba zvinogadziriswa nekukurumidza, uye dhizaini yedzimba dzemotokari inochinjawo zvinoenderana. Paunosarudza robhoti, sarudza ine hurongwa hwakasimba uye inochinjika yekutsiva end effector kuti isangane nezvinodiwa zvekugadzira mushure mekuvandudzwa kwechigadzirwa uye kudzivirira kudyara kwemidziyo yechipiri. V. Mhedziso Kugadzirwa kwedzimba dzemotokari dzemagetsi matsva dzakagadzirwa nejekiseni kwakavandudza zvinodiwa zvemidziyo ye otomatiki kubva pa "kubata zvikamu zviri nyore" kuenda ku "kunyatsojeka, kushanda zvakanaka, uye kubatanidzwa." Marobhoti eservo ane axis mashanu, ane kuchinjika kwavo kwekubatanidza kwakawanda, kutonga kwekuronga kwakanyatsojeka, uye kugona kwakasimba kwekubatanidza maitiro, ave mhinduro yakanaka mundima iyi. Munguva yekusarudza, makambani anofanirwa kutarisa pazvinhu zvitatu zvakakosha: hunhu hwechigadzirwa, zvinodiwa zvekugadzira, uye zvirevo zvemold. Kufananidza kwakagadzirwa kunofanirwa kuitwa kubva pahukuru hwakadai sekukwanisa kwekutakura, kurongeka kwenzvimbo, uye kuchinjika kwekufamba. Panguva imwe chete, matambudziko ekusarudza anofanira kudzivirirwa, uye vatengesi vane hunyanzvi hwakasimba uye sevhisi yakazara mushure mekutengesa vanofanira kusarudzwa.

ZHIYI, semupi wezvishandiso zvehunyanzvi mumunda wezvekushandisa otomatiki mumaindasitiri, ine hunyanzvi hwakadzama muR&D uye kugadzirwa kwemarobhoti eservo emuchina wekugadzira majekiseni. Inogona kupa mhinduro dzemarobhoti mashanu akagadzirirwa zvinoenderana nezvinodiwa zvakasiyana zvekugadzira mahosi emota itsva, ichipa sevhisi imwe chete mukati memaitiro ese, kubva pakusarudza nekugadzira, kugadzira michina, kuendesa mabasa panzvimbo kusvika pakutsigira mushure mekutengesa. Izvi zvinobatsira makambani ekugadzira majekiseni kupedzisa kuvandudza kwavo otomatiki uye kuzadzisa zvinodiwa zvikuru zveindasitiri yemotokari itsva yemagetsi.

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