Kushandiswa Kwakangwara Kwemushandisi weRobotic Arm yeThree-Axis Servo-Controlled yeInjection Molding Machines

Kushandiswa Kwakangwara Kwemushandisi weRobotic Arm yeThree-Axis Servo-Controlled ye Jekiseni Kuumba Machines: Kuongorora Kushanda uye Kubudirira Kwekushanda

Muindasitiri yekugadzira majekiseni, "kutsiva marobhoti" kwashanduka kubva pakuva tsika kuenda kuchokwadi. Semubatsiri wepamusoro wemichina yekugadzira majekiseni, huwandu hwehungwaru hwemushandisi wayo hunosarudza zvakananga kushanda zvakanaka kwekugadzira, kunyatsogadzirwa, uye mari yekugadzirisa. Zvichienzaniswa nemapaneru ekushandisa akavakirwa pamabhatani, mushandisi ane hungwaru we maoko emazuva ano erobhoti ane tambo nhatu Inotarisa pakuona, kugadzirisa, uye kutevedza. Kuburikidza nekubatana kwesoftware nehardware, inoita shanduko kubva pa "passive operation" kuenda ku "active empowerment." Chinyorwa chino chichaongorora zvakadzama ma "core functional modules" e interface iyi kuti ikubatsire kunzwisisa kuti huchenjeri huri kuchinja sei mashandiro ekugadzira injection molding.

Kutanga, pfungwa huru yekugadzira interface: Kujairana nemamiriro ekuumba jekiseni

Tisati taongorora mashandiro acho, tinofanira kutanga tajekesa pfungwa yacho: nzira yekushandisa yeruoko rwerobhoti rweservo servo three-axis yemichina yekuisa jekiseni haisi nzira iri nyore yekuisa jekiseni remaindasitiri; asi, idhizaini yakagadzirirwa zvakanyatsoenderana nemaitiro ekugadzira jekiseni: kudzokorora kwakawanda, kushanda kwakanyatsojeka, uye kuchinjana kwemaitiro akawanda. Pfungwa dzayo huru dzinoratidzwa muzvikamu zvitatu:

Mashandiro akareruka zvikuru: Vagadziri vemajekiseni vanogona kupedzisa mabasa epakati kuburikidza nekufamba kuri nyore vasina ruzivo rwakaoma rwekuronga mapurogiramu;

Kukoshesa ruzivo rwakajeka: Maparamita makuru akadai sekumanikidzwa panguva chaiyo, kururama kwenzvimbo, uye kumhanya kwekushanda zvinoratidzwa kumusoro, uye ma alarm pop-up asingawanzoonekwi anotangira pane mamwe ma screen;

Kurongeka kweservo kwakaoneswa: Nzira yekufamba kweX/Y/Z axis, mamiriro ekutakura, uye logic yekubatanidza zvinoratidzwa zviri nyore, zvichidzivirira kutadza kwekugadzira kunokonzerwa nekukanganisa kwekubatana kwepakati peaxis.

Zvichibva papfungwa iyi, nzira yekushanda ine hungwaru inoumba dhizaini inoshanda ye "core control + data monitoring + assistant management," ichifukidza maitiro ese kubva pakutanga kwekugadzira kusvika pakuongorora mashandiro nekuchengetedza.

Chechipiri, Kuongororwa kweCore Functional Module: Kufukidzwa Kwakazara kweZviitiko kubva "Kushanda" kusvika "Kupa Simba"

(I) Basic Control Module: "Operation Core" yekufambisa nemazvo Three-Axis Servo

Module yekudzora huru ndiyo "nzvimbo yekuraira" yeinterface, ine chekuita zvakananga nekururama kwekufamba uye kumhanya kwekupindura kwemota dzeservo dze three-axis. Ndiyo nzvimbo inonyanya kushandiswa nevashandi vepamberi uye inonyanya kusanganisira mabasa madiki anotevera:

A. Kuchinja-chinja Pakati Pemamodhi Ekushandisa Manual neAutomatic Pasina Musono

Maitiro Ekushandisa Manual: Pazviitiko zvakaita sekuchinja kwemold uye kuiswa kwecommission, mabhatani e "Jog" ne "Inch" ari painterface anonyatso dzora kufamba kwe single-axis (semuenzaniso, X-axis mberi nekumashure, Z-axis kumusoro nekudzika). Ma coordinates e axis position aripo anoratidzwa panguva chaiyo (nekunyatsorongeka kusvika 0.01mm), kudzivirira kurovera pakati pe Ruoko rweRobhoti uye mold yemuchina wekugadzira jekiseni.

Otomatiki Mode: Mushure mekutanga, ruoko rwerobhoti runoshanda zvichienderana nepurogiramu yakatarwa. Iyo interface inoratidza kufambira mberi kwemaitiro ekuti "pick-up - placement - return" munguva chaiyo. Inotsigira mabasa ekuti "pause" uye "emergency stop" ekubata kamwe chete. Kumira kwekukurumidzira kunochengetedza otomatiki mamiriro ekushanda aripo, zvichibvisa kudiwa kwekudzoserwa patsva kana yatangazve.

B. Kugadzirisa Zvirongwa uye Kufona: Hapana Hunyanzvi hweKuronga Hunodiwa

Maoko echinyakare erobhoti anoda kuti kodhi ishandiswe, asi interface yakangwara inopa "graphical programming": Vashandi vanogona kugadzira zvakananga nzira dzekufamba kwe three-axis nekudhonza nekudonhedza zviratidzo zvakaita se "pickup point," "placement point," uye "wait time" pane interface, pasina kuisa mutsetse mumwe chete wekodhi. Zvinotsigirwawo:

Kuchengetedza uye Kufona kweChirongwa: Matemplate akawanda epurogiramu anogona kuchengetwa ezvigadzirwa zvakasiyana-siyana zvekuumba majekiseni (senge mabhokisi efoni nezvikamu zvemotokari). Matemplate aya anogona kudzokororwa nekudzvanya kamwe chete kana uchichinja pakati pezvigadzirwa, zvichibvisa kudiwa kwekugadzirisa matambudziko kakawanda uye kuderedza nguva yekuchinja kubva pamaminitsi makumi matatu ekare kuenda pasi pemaminitsi mashanu.

Kuona Kutevedzera Purogiramu: Mushure mekugadzirisa purogiramu itsva, basa rekuti "Simulation" riri painterface rinogona kushandiswa kuona nzira yekufamba kwematanho matatu, zvichibatsira kugadzirisa matambudziko ekugadzirisa matambudziko ekufamba kwenzira.

C. Kugadziriswa kweParameter yeServo yenguva chaiyo: Kuchinjika kuzvinodiwa zveMutoro Wakasiyana

Kushanda kwemota yeservo ine mativi matatu kunokanganisa zvakananga kugadzikana kwemaitiro ekutorwa. Iyo interface inotsigira kugadzirisa kwekuona kwema parameter akakosha:

MaParamita Ekumhanya: Gadzirisa kumhanya kwemota muzvikamu zvichienderana nechikamu che "Pickup - Transfer - Placement" (semuenzaniso, kumhanya kwakaderera panguva yekutora kuti chigadzirwa chisakuvadzwe, kumhanya kwakakwirira panguva yekutumira kuti uvandudze kushanda zvakanaka);

MaParameter eTorque: Gadzirisa torque yemota yeservo zvichienderana nehuremu hwechigadzirwa (semuenzaniso, 0.5kg/1kg) kudzivirira kukuvara kwechigadzirwa nekuda kwetorque yakawandisa kana zvinhu zvakadonha nekuda kwetorque isina kukwana.

(II) Module Yekutarisa Data: "Ziso reDigital" reKugadzira Nguva Yechokwadi

Chinodiwa chikuru pakugadzira majekiseni ekugadzira injection "kugadzirwa kwakasimba kwehuwandu." Iyi module yekutarisa data inoita kuti matambudziko akavanzika aonekwe nekuunganidza data renguva chaiyo kubva kusystem yeservo ye three-axis uye maitiro ekugadzira. Inonyanya kusanganisira mabasa anotevera:

E. Kuonekwa Kwemamiriro Ekushanda Kwemativi Matatu-Dimensional

Iyi interface inoshandisa "dynamic 3D model" kuratidza zviri kuitika panguva chaiyo yekufamba kweruoko rwerobhoti, ukuwo ichiratidza data rakakosha kuburikidza nemadhibhodhi nemagirafu:

Kutarisa Kururama Kwenzvimbo: Inoenzanisa kutsauka pakati pe "preset position" ne "chaiyo position" munguva chaiyo. Kana kutsauka kukadarika chiyero (semuenzaniso, ± 0.02mm), interface inoratidza otomatiki yambiro tsvuku kudzivirira kudonha kwekururama nekuda kwekukwegura kweservo system.

Kutarisa Kushandiswa Kwemutoro Nesimba: Inoratidza mwero wemutoro wemota yeservo ye axis yega yega (semuenzaniso, 60% mutoro pa X-axis, 40% mutoro pa Z-axis) uye kushandiswa kwesimba panguva chaiyo. Kana mutoro uri pa axis chero ipi zvayo ukadarika 80% kwenguva yakareba, meseji inoti "Mota inogona kunge yakawandisa, tarisa kuti hapana zvinovhara" inoratidzwa.

Kutarisa Tembiricha: Inounganidza data retembiricha panguva chaiyo kubva kuservo drive nemota. Kana tembiricha ikadarika Pa60°C (muganho unosiyana zvichienderana nemota), interface inoratidza otomatiki "Yambiro Yekupisa Kwakanyanya" kudzivirira kupera simba kwemota nekuda kwekupisa zvakanyanya.

D. Nhamba dzeData reKugadzira uye Kuongorora

Iyo interface inounganidza otomatiki data rekugadzira reawa neawa uye rezuva nezuva uye inogadzira mishumo yekuona:

Kushanda Nesimba Mukugadzira: Nguva yekutora zvinhu (semuenzaniso, masekondi matatu panguva), nguva yekugadzirwa inoshanda, uye mwero wekushandiswa kwemidziyo (kudzivirira kusashanda kwemaoko erobhoti);

Hunhu hweChigadzirwa: Huwandu hwezvigadzirwa zvisina kunaka uye kupatsanurwa kwezvikonzero zvazvo (semuenzaniso, "Kutorwa kwekutora" kana "Kukwenya kwechigadzirwa") zvinoratidzwa, pamwe chete nematanho matatu anoenderana (semuenzaniso, kana mwero wezvikanganiso ukawedzera munguva yakati, zvinogona kuteverwa otomatiki kusvika padanho rekumhanya kweZ-axis rakagadziriswa zvisizvo);

Mamiriro ezvishandiso zvemagetsi: Nguva yekushanda uye huwandu hwekukundikana kwesystem yeservo ine mativi matatu zvinopa rutsigiro rwedata rekugadzirisa kunotevera.

F. Maaramu Asina Kunaka uye Kuongororwa Kwakangwara
Kana paine zvikanganiso musystem (sekunge servo motor overload, extreme position deviation, kana sensor failure), interface yacho inongoerekana yatanga alarm inonzwika uye inoonekwa.

Nzvimbo Yekunyevera Yakarurama: Rudzi rwekukanganisa (semuenzaniso, "Y-axis servo drive fault"), nzvimbo yekukanganisa, uye zvikonzero zvinogona kukonzera (semuenzaniso, "kusashanda zvakanaka kwewaya/kukwegura kwedhiraivha") zvinoratidzwa zvakajeka.

Kusundidzira Mhinduro Yakangwara: Iyi interface inobatanidza otomatiki ku "fault knowledge base" uye inosundidzira matanho akadzama ekugadzirisa matambudziko (semuenzaniso, "Nhanho 1: Tarisa magetsi eY-axis drive; Nhanho 2: Tsiva spare drive woiedza"). Izvi zvinobvumira vashandi vepamberi kugadzirisa matambudziko nekukurumidza vasina kuvimba nenyanzvi dzehunyanzvi, zvichideredza nguva yekushanda kubva pamaawa maviri echinyakare kusvika pasi pemaminitsi makumi matatu. (III) Module Yekubatsira Yekutarisira: "Mubatsiri Wekutungamira" Yekuvandudza Kushanda Pamwe Chete Kwekugadzira

Nzira iyi yekuchenjera yekushanda haingoshandi chete pakushanda kwepamberi asiwo inobvisa zvipingamupinyi zveruzivo pakati pe "kushanda, manejimendi, uye kugadzirisa," zvichipa rutsigiro rwekutarisira nzvimbo dzebasa.

G. Kutarisira Mvumo: Kuve nechokwadi chekuchengetedzwa kwekushanda

Mvumo dzakasiyana dzekushanda dzakaiswa pamabasa akasiyana (semuenzaniso, mushandi, technician, uye maneja):

Vashandisi vanongogumira pamabasa ekutanga akadai se "manual/auto switching" uye "program call";

Nyanzvi dzezvemagetsi dzinogona kugadzirisa mapurogiramu uye kugadzirisa ma servo parameters;

Vatungamiriri vane mvumo yakazara uye vanogona kuona data rekushanda kwemidziyo yese, vachidzivirira kusagadziriswa kwema parameter kana kurasikirwa kwepurogiramu kunokonzerwa nekusawirirana kwemvumo dzekushanda.

H. Kudzora Kure uye Kushandira Pamwe Chete: Kubvisa Miganhu Yenzvimbo

Kushanda uri kure kunotsigirwa kuburikidza neLAN kana gore:

Nyanzvi dzezvemagetsi dzinogona kupinda muinterface dziri kure kubva pakombuta kana nharembozha kuti dzibatsire mukugadzirisa matambudziko nekugadzirisa mapurogiramu, zvichibvisa kudiwa kwekushanya panzvimbo yacho.

Vatungamiriri vanogona kuona vari kure data rekushanda kwe maoko akawanda erobhoti, zvichiita kuti pave nekubatsirana mukutarisira michina yakawanda (semuenzaniso, kutumira mimwe michina kure kuti igovane mabasa ekugadzira kana muchina ukakundikana).

I. Kutumira uye Kutevedza Data: Kuzadzisa Zvinodiwa Zvekutevera Mutemo

Kune maindasitiri ane zvinodiwa zvakasimba zvekutevedza kugadzirwa, zvakaita semotokari nezvehutano, interface inotsigira kutumira data rekugadzira (senge nguva yekutora, ma servo parameters, uye ruzivo rwemushandi weboka rega rega rezvigadzirwa) kuExcel/PDF format kana kuibatanidza kune enterprise MES system. Izvi zvinoita kuti kutevedza kwakazara kubva pachigadzirwa kuenda kumidziyo kusvika kuvashandi, zvichiita kuti zvive nyore kubata ongororo dzevatengi uye kuongororwa kwekutevedzera mitemo yeindasitiri.

Chechitatu, kukosha kwekushandisa ma "intelligent interfaces": Kuvandudzwa kwakazara kubva pa "kudzikisa mitengo" kuenda pa "kuvandudza mhando"

Kumakambani ekugadzira majekiseni, kukosha kwema "interfaces" anoshanda zvine hungwaru kunopfuura "kushanda kuri nyore"; zvinoshandurawo zvakananga mumabhenefiti ehupfumi:

Kuvandudza kushanda zvakanaka: Nguva yekuchinja chigadzirwa inoderedzwa neinopfuura 70%, mwero wekushandiswa kwemidziyo unowedzera kubva pa70% yechinyakare kusvika pa90%, uye avhareji yekushanda kwezuva nezuva kweruoko rumwe chete rwerobhoti inowedzera ne20%-30%;

Kuderedzwa kwemitengo: Nguva yekushanda inoderedzwa ne60%, zvichideredza kurasikirwa kwekugadzira kunokonzerwa nekukundikana. Kuvimba nevagadziri vemapurogiramu vane hunyanzvi kunoderedzwawo, zvichideredza mari yevashandi ne15%-20%;

Kugadzikana kwemhando: Kuburikidza nekutarisa nekunyatsoongorora uye kugadzirisa ma parameters panguva chaiyo, huwandu hwekukanganisika kwechigadzirwa hunoderedzwa neavhareji ye30%-50%, zvichiita kuti chinyatsokodzera kugadzirwa kwezvigadzirwa zvakagadzirwa nemajekiseni akagadzirwa nemazvo.

Ongororo yakaitwa pakambani inogadzira majekiseni ezvikamu zvemotokari yakaratidza kuti mushure mekugadzira ruoko rwerobhoti rweservo rune mativi matatu rune interface yakangwara, "kushanda zvakanaka kwemuchina wayo wekugadzira" kwakaderedzwa kubva pamaminitsi makumi mana padenderedzwa kusvika pamaminitsi mashanu padenderedzwa, zvichideredza avhareji yekurasikirwa kwezvigadzirwa zvisina kunaka pamwedzi ne80,000 yuan, uye kuwana nguva yekudzoserwa isingasviki mwedzi mitanhatu.

Chechina, Mafambiro Emangwana: Kubva pa "Akangwara" kuenda ku "Akangwara"

Nekupinda kweIndustrial Internet neAI tekinoroji, kushandiswa kwemaoko e three-axis servo robotic arms emuchina we injection molding kucharamba kuchichinja kuenda kunzira "yakangwara" yepamusoro:

Kugadziriswa kweAI Adaptive: Iyo interface inogadzirisa otomatiki ma parameter e servo ane axis nhatu nekudzidza kubva kudata rekugadzira rekare (semuenzaniso, kugadzirisa otomatiki torque yemota zvichibva pakuchinja kwekushisa kwemhepo), zvichigonesa "kugadzirisa zvisina kurongwa";

Kuronga Kushanda Pamwe Chete Kwemichina Yakawanda: Mashandisirwo emaoko akawanda erobhoti uye michina yekuisa jekiseni inogonesa kuchinjana kwedata, ichigovanisa mabasa otomatiki zvichienderana nemirairo yekugadzira, uye ichidzivirira kuwandisa kwemimwe michina uye kusashanda kwemimwe;

Kugadzirisa Zvinofanotaurwa: Maalgorithms eAI anoongorora kudedera, tembiricha, nedzimwe data dzemamota eservo ane mativi matatu kuti afanotaura kutadza kunogona kuitika pachine nguva (semuenzaniso, "Z-axis motor bearing wear inotarisirwa mumazuva gumi") uye anosundira zviyeuchidzo zvekugadzirisa kune interface, achichinja kubva pa "kugadzirisa mushure mezvo" kuenda ku "kudzivirira kwepamberi."

Mhedziso: Kuvandudzwa kweInterface Kunogadzirwa neInjection Molding Model Upgrades

Nzira yakangwara yekushandisa yeruoko rwerobhoti runodzora servo-controlled three-axis inoshandiswa mumichina yekuisa jekiseni inogona kuita sekuti inomiririra "shanduko munzira dzekushanda," asi muchokwadi, inomiririra nzira yekushandura kugadzirwa kwejekiseni kubva pa "kutungamirirwa neruzivo" kuenda ku "kutungamirirwa nedata." Haingodzikisi chete chipingamupinyi chekushanda uye inovandudza kushanda zvakanaka kwekugadzira, asiwo inopa makambani ekuisa jekiseni mukana wekugadzirisa kugadzirwa kwakasiyana-siyana, kudiki-diki - chinhu chikuru chinodiwa pakushandurwa kwekugadzira nekusimudzira pari zvino.

Kune makambani ekugadzira majekiseni anotanga kana kusimudzira maoko erobhoti ane servo ane mativi matatu, pavanenge vachisarudza interface, havafanire kungofunga nezvekushanda kwayo kwakazara asiwo kukodzera kwayo mumamiriro avo chaiwo ekugadzira (semuenzaniso, mhando dzezvigadzirwa, hunyanzvi hwevashandi, uye zvinodiwa zvekutarisira). Kungove nechokwadi chekuti interface inoshanda se "mubatsiri wevashandi uye chishandiso chekutarisira" chete ndiko kunogona kushandiswa zvizere mabhenefiti ekushanda kwesystem yeservo ye-three-axis, zvichivandudza kushanda kwayo uye mhando mukugadzirwa kwejekiseni.